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The quality inspection of solder joints on aviation plugs is extremely important in modern manufacturing industries. However, this task is still mostly performed by skilled workers after welding operations, posing the problems of subjective judgment and low efficiency. To address these issues, an accurate and automated detection system using fine-tuned YOLOv5 models is developed in this paper. Firstly, we design an intelligent image acquisition system to obtain the high-resolution image of each solder joint automatically. Then, a two-phase approach is proposed for fast and accurate weld quality detection. In the first phase, a fine-tuned YOLOv5 model is applied to extract the region of interest (ROI), i.e., the row of solder joints to be inspected, within the whole image. With the sliding platform, the ROI is automatically moved to the center of the image to enhance its imaging clarity. Subsequently, another fine-tuned YOLOv5 model takes this adjusted ROI as input and realizes quality assessment. Finally, a concise and easy-to-use GUI has been designed and deployed in real production lines. Experimental results in the actual production line show that the proposed method can achieve a detection accuracy of more than 97.5% with a detection speed of about 0.1 s, which meets the needs of actual production [ABSTRACT FROM AUTHOR]

In this work, few-layered MoS2 (FLM) nanosheet-reinforced Al matrix composites are developed through powder metallurgy and hot extrusion. The microstructure, mechanical properties, and strengthening mechanisms have been systematically investigated. It is found that Al12Mo and Al2S3 can be formed in-situ during the sintering process, resulting in the improvement of interfacial bonding between FLM and Al matrix. With 1.5 wt.% of FLM addition, an improved tensile strength of 234 MPa with a high elongation of 17% can be obtained. Moreover, the strengthening mechanisms are also demonstrated to be grain refinement, dislocation strengthening, and load transfer, and the calculation indicates that load transfer is the main contribution factor. This work will inspire more new designs of metal matrix composites with balanced strength and ductility. [ABSTRACT FROM AUTHOR]