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The understanding of the power loss contributions of each loss source is essential for an effective development of swash plate type axial piston pump. However, it is difficult to obtain the assessment of the power loss distribution due to the lack of methodologies that allow an independent evaluation of each source. This paper addresses this challenge using the most recent simulation methods. It describes the determination of each source, along with the corresponding loss of performance, and the principle of their prediction during the design phase. It also reports the validation of the simulation model by comparing the simulated dynamic displacement chamber pressure and the solid body temperature distribution with measurements obtained from a special pump prototype. This proposed virtual assessment of power loss contributions is demonstrated on a commercial hydraulic unit and the detailed results are reported in this paper. [ABSTRACT FROM AUTHOR]

In lieu of reliable scaling rules, hydraulic pump and motor manufacturers pay a high monetary and temporal price for attempting to expand their production lines by scaling their existing units to other sizes. The challenge is that the lubricating interfaces, which are the key elements in determining the performance of a positive displacement machine, are not easily scalable. This article includes an analysis of the size-dependence of these units with regard to the significant physical phenomena describing the behavior of their three most critical lubricating interfaces. These phenomena include the non-isothermal elastohydrodynamic effects in the fluid domain, and the heat transfer and thermal elastic deflection in the solid domain. The performance change due to size variation is found to be unavoidable and explained through fundamental physics. The results are demonstrated using a numerical fluid–structure–thermal interaction model over a wide range of unit sizes. Based on the findings, a guide to scaling swashplate-type axial piston machines such as to uphold their efficiency is proposed. [ABSTRACT FROM AUTHOR]