8 results on '"Stl file"'
Search Results
2. Minimizing Dimensional Defects in FFF Using a Novel Adaptive Slicing Method Based on Local Shape Complexity.
- Author
-
Elayeb, Ahmed, Tlija, Mehdi, Eltaief, Ameni, Louhichi, Borhen, and Zemzemi, Farhat
- Subjects
CUSP forms (Mathematics) ,NOZZLES ,THREE-dimensional printing ,DEVIATION (Statistics) - Abstract
Additive Manufacturing (AM) has emerged as an innovative technology that gives designers several advantages, such as geometric freedom of design and less waste. However, the quality of the parts produced is affected by different design and manufacturing parameters, such as the part orientation, the nozzle temperature and speed, the support material, and the layer thickness. In this context, the layer thickness is considered an important AM parameter affecting the part quality and accuracy. Thus, in this paper, a new adaptative slicing method based on the cusp vector and the surface deviation is proposed with the aim of minimizing the dimensional defects of FFF printed parts and investigate the impact on the dimensional part tolerancing. An algorithm is developed to automatically extract data from the STL file, select the build orientation, and detect intersection points between the initial slicing and the STL mesh. The innovation of this algorithm is exhibited via adapting the slicing according to the surface curvature based on two factors: the cusp vector and the surface deviation. The suggested slicing technique guarantees dimensional accuracy, especially for complex feature shapes that are challenging to achieve using a uniform slicing approach. Finally, a preview of the slicing is displayed, and the G-code is generated to be used by the FFF machine. The case study consists of the dimensional tolerance inspection of prototypes manufactured using the conventional and adaptive slicing processes. The proposed method's effectiveness is investigated using RE and CMM processes. The method demonstrates its reliability through the observed potential for accuracy improvements exceeding 0.6% and cost savings of up to 4.3% in specific scenarios. This reliability is substantiated by comparing the resulting dimensional tolerances and manufacturing costs. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
3. A Highly Scalable Direction-Splitting Solver on Regular Cartesian Grid to Compute Flows in Complex Geometries Described by STL Files.
- Author
-
Morente, Antoine, Goyal, Aashish, and Wachs, Anthony
- Subjects
GRID computing ,GEOMETRY ,RAY tracing algorithms ,TRIANGULATION ,SUPERCOMPUTERS - Abstract
We implement the Direction-Splitting solver originally proposed by Keating and Minev in 2013 and allow complex geometries to be described by a triangulation defined in STL files. We develop an algorithm that computes intersections and distances between the regular Cartesian grid and the surface triangulation using a ray-tracing method. We thoroughly validate the implementation on assorted flow configurations. Finally, we illustrate the scalability of our implementation on a test case of a steady flow through 144,327 spherical obstacles randomly distributed in a tri-periodic box at R e = 19.2 . The grid comprises 6.8 billion cells and the computation runs on 6800 cores of a supercomputer in less than 48 h. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
4. Using Blockchain to Protect 3D Printing from Unauthorized Model Tampering.
- Author
-
Wang, Yajing, Yang, Yaodong, Suo, Shuaipeng, Wang, Mingyuan, and Rao, Weifeng
- Subjects
THREE-dimensional printing ,BLOCKCHAINS ,AUTOMOBILE parts ,MILITARY supplies ,TRUST - Abstract
As three-dimensional (3D) printing technology is widely used, security issues have arisen, especially in the terminal parts of automobiles, aircraft, and 3D-printed military equipment. If the original design models or the STL (stereolithography) files are hacked or tampered, severe consequences can be anticipated. In this paper, we propose a demonstration to use a high-throughput blockchain to store the "fingerprints" of the 3D model and verify the "fingerprints" before printing to prevent illegal tampering. Relying on the tamper-resistant features of blockchain, the security of the model and the credibility of the terminal components can be ensured. The combination of blockchain and 3D printing will help people to build a trusted manufacturing environment and realize a more flexible manufacturing for future industry. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
5. Comparison of Bone Segmentation Software over Different Anatomical Parts.
- Author
-
Belvedere, Claudio, Ortolani, Maurizio, Marcelli, Emanuela, Bortolani, Barbara, Matsiushevich, Katsiaryna, Durante, Stefano, Cercenelli, Laura, and Leardini, Alberto
- Subjects
INTEGRATED software ,COMPUTED tomography ,COMPUTER software ,FREEWARE (Computer software) ,THREE-dimensional modeling ,IMAGE segmentation - Abstract
Three-dimensional bone shape reconstruction is a fundamental step for any subject-specific musculo-skeletal model. Typically, medical images are processed to reconstruct bone surfaces via slice-by-slice contour identification. Freeware software packages are available, but commercial ones must be used for the necessary certification in clinics. The commercial software packages also imply expensive hardware and demanding training, but offer valuable tools. The aim of the present work is to report the performance of five commercial software packages (Mimics
® , AmiraTM , D2PTM , SimplewareTM , and Segment 3D PrintTM ), particularly the time to import and to create the model, the number of triangles of the mesh, and the STL file size. DICOM files of three different computed tomography scans from five different human anatomical areas were utilized for bone shape reconstruction by using each of these packages. The same operator and the same hosting hardware were used for these analyses. The computational time was found to be different between the packages analyzed, probably because of the pre-processing implied in this operation. The longer "time-to-import" observed in one software is likely due to the volume rendering during uploading. A similar number of triangles per megabyte (approximately 20 thousand) was observed for the five commercial packages. The present work showed the good performance of these software packages, with the main features being better than those analyzed previously in freeware packages. [ABSTRACT FROM AUTHOR]- Published
- 2022
- Full Text
- View/download PDF
6. Effect of Printing Direction on the Accuracy of 3D-Printed Dentures Using Stereolithography Technology
- Author
-
Tamaki Hada, Yumika Soeda, Toshio Arakida, Awutsadaporn Katheng, Maiko Iwaki, Manabu Kanazawa, Ryosuke Otake, and Shunsuke Minakuchi
- Subjects
3d printed ,Mean squared error ,medicine.medical_treatment ,accuracy verification ,02 engineering and technology ,lcsh:Technology ,Article ,law.invention ,03 medical and health sciences ,0302 clinical medicine ,law ,Statistics ,medicine ,Stl file ,General Materials Science ,lcsh:Microscopy ,Stereolithography ,Mathematics ,lcsh:QC120-168.85 ,lcsh:QH201-278.5 ,lcsh:T ,Color map ,Experimental data ,three-dimensional trueness ,030206 dentistry ,complete denture ,021001 nanoscience & nanotechnology ,stereolithography ,printing ,lcsh:TA1-2040 ,lcsh:Descriptive and experimental mechanics ,precision ,lcsh:Electrical engineering. Electronics. Nuclear engineering ,Dentures ,0210 nano-technology ,lcsh:Engineering (General). Civil engineering (General) ,lcsh:TK1-9971 - Abstract
This study evaluated the effects of the differences in the printing directions of stereolithography (SLA) three-dimensional (3D)-printed dentures on accuracy (trueness and precision). The maxillary denture was designed using computer-aided design (CAD) software with an STL file (master data) as the output. Three different printing directions (0°, 45°, and 90°, ) were used. Photopolymer resin was 3D-printed (n = 6/group). After scanning all dentures, the scanning data were saved/output as STL files (experimental data). For trueness, the experimental data were superimposed on the master data sets. For precision, the experimental data were selected from six dentures with three different printing directions and superimposed. The root mean square error (RMSE) and color map data were obtained using a deviation analysis. The averages of the RMSE values of trueness and precision at 0°, were statistically compared. The RMSE of trueness and precision were lowest at 45°, followed by 90°, the highest occurred at 0°, The RMSE of trueness and precision were significantly different among all printing directions (p <, 0.05). The highest trueness and precision and the most favorable surface adaptation occurred when the printing direction was 45°, therefore, this may be the most effective direction for manufacturing SLA 3D-printed dentures.
- Published
- 2020
7. A New Proposal: A Digital Flow for the Construction of a Haas-Inspired Rapid Maxillary Expander (HIRME)
- Author
-
Daniela Lupini, Salima Antonini, Mauro Cozzani, Tiziana Doldo, Fabrizio Anelli, and Davide Decesari
- Subjects
Molar ,mixed dentition ,Computer science ,Haas-inspired rapid maxillary expander (HIRME) ,lcsh:Technology ,Article ,Patient Cooperation ,3d printer ,03 medical and health sciences ,0302 clinical medicine ,Deciduous teeth ,medicine ,General Materials Science ,Rapid maxillary expansion ,3D printer ,030212 general & internal medicine ,digital flow ,lcsh:Microscopy ,Mixed dentition ,rapid palatal expansion ,lcsh:QC120-168.85 ,Orthodontics ,lcsh:QH201-278.5 ,lcsh:T ,Digital flow ,Optical impression ,Rapid palatal expansion ,Stl file ,Process (computing) ,030206 dentistry ,Impression ,medicine.anatomical_structure ,stl file ,lcsh:TA1-2040 ,lcsh:Descriptive and experimental mechanics ,lcsh:Electrical engineering. Electronics. Nuclear engineering ,lcsh:Engineering (General). Civil engineering (General) ,lcsh:TK1-9971 ,optical impression - Abstract
Maxillary expansion is a common orthodontic treatment used for the correction of posterior crossbite resulting from reduced maxillary width. Transverse maxillomandibular discrepancies are a major cause of several malocclusions and may be corrected in different manners, in particular, the rapid maxillary expansion (RME) performed in the early mixed dentition has now become a routine procedure in orthodontic practice. The aim of this study is to propose a procedure that reduces the patient cooperation as well as the lab work required in preparing a customized Haas-inspired rapid maxillary expander (HIRME) that can be anchored to deciduous teeth and can be utilized in mixed dentition with tubes on the molars and hooks and brackets on the canines. This article thus presents an expander that is completely digitally developed, from the first moment of taking the impression with an optical scanner to the final solidification phase by the use of a 3D printer. This digital flow takes place in a CAD environment and it starts with the creation of the appliance on the optical impression, this design is then exported as an stl extension and is sent to the print service to obtain a solid model of the device through a laser sintering process. This &ldquo, rough&rdquo, device goes through a post-processing procedure, finally, a commercial expansion screw is laser-welded. This expander has all the advantages of a cast-metal Haas-type RME that rests on deciduous teeth, moreover, it has the characteristic of being developed with a completely digitized and individualized process, for the mouth of the young patient, as well as being made completely of cobalt-chrome, thus ensuring greater adaptability and stability in the patient&rsquo, s mouth.
- Published
- 2020
8. A New Proposal: A Digital Flow for the Construction of a Haas-Inspired Rapid Maxillary Expander (HIRME).
- Author
-
Cozzani, Mauro, Antonini, Salima, Lupini, Daniela, Decesari, Davide, Anelli, Fabrizio, and Doldo, Tiziana
- Subjects
- *
MAXILLARY expansion , *PATIENT compliance , *DECIDUOUS teeth , *OPTICAL scanners , *LASER sintering , *MIXED dentition , *DECIDUOUS dentition (Tooth development) - Abstract
Maxillary expansion is a common orthodontic treatment used for the correction of posterior crossbite resulting from reduced maxillary width. Transverse maxillomandibular discrepancies are a major cause of several malocclusions and may be corrected in different manners; in particular, the rapid maxillary expansion (RME) performed in the early mixed dentition has now become a routine procedure in orthodontic practice. The aim of this study is to propose a procedure that reduces the patient cooperation as well as the lab work required in preparing a customized Haas-inspired rapid maxillary expander (HIRME) that can be anchored to deciduous teeth and can be utilized in mixed dentition with tubes on the molars and hooks and brackets on the canines. This article thus presents an expander that is completely digitally developed, from the first moment of taking the impression with an optical scanner to the final solidification phase by the use of a 3D printer. This digital flow takes place in a CAD environment and it starts with the creation of the appliance on the optical impression; this design is then exported as an stl extension and is sent to the print service to obtain a solid model of the device through a laser sintering process. This "rough" device goes through a post-processing procedure; finally, a commercial expansion screw is laser-welded. This expander has all the advantages of a cast-metal Haas-type RME that rests on deciduous teeth; moreover, it has the characteristic of being developed with a completely digitized and individualized process, for the mouth of the young patient, as well as being made completely of cobalt-chrome, thus ensuring greater adaptability and stability in the patient's mouth. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
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