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Preparing flame-retardant polyamide 66 (PA66) fibers through melt spinning remains one of the biggest challenges nowadays. In this work, dipentaerythritol (Di−PE), an eco-friendly flame retardant, was blended into PA66 to prepare PA66/Di−PE composites and fibers. It was confirmed that Di−PE could significantly improve the flame-retardant properties of PA66 by blocking the terminal carboxyl groups, which was conducive to the formation of a continuous and compact char layer and the reduced production of combustible gas. The combustion results of the composites showed that the limiting oxygen index (LOI) increased from 23.5% to 29.4%, and underwriter laboratories 94 (UL-94) passed the V-0 grade. The peak of heat release rate (PHRR), total heat release (THR), and total smoke production (TSP) decreased by 47.3%, 47.8%, and 44.8%, respectively, for the PA66/6 wt% Di−PE composite compared to those recorded for pure PA66. More importantly, the PA66/Di−PE composites possessed excellent spinnability. The prepared fibers still had good mechanical properties (tensile strength: 5.7 ± 0.2 cN/dtex), while maintaining good flame-retardant properties (LOI: 28.6%). This study provides an outstanding industrial production strategy for fabricating flame-retardant PA66 plastics and fibers. [ABSTRACT FROM AUTHOR]

High-molecular weight nylon 66/modified clay (Mclay) nanocomposites with a low apparent viscosity were prepared by in-situ polymerization and post solid-state polycondensation. Thermogravimetric analysis and X-ray diffraction patterns of the Mclay revealed that cetyltrimethyl ammonium bromide successfully inserted into the interlayers of the clay. Scanning electron microscope images of the cross sections showed that the Mclay was well-dispersed in the nylon 66 matrix. The effects of clay on the mechanical, rheological, and thermal properties of the nanocomposites were investigated using an Instron 5969 machine, a capillary rheometer, and a differential scanning calorimeter. The results indicated that the incorporation of a very small amount of Mclay considerably decreased the shear viscosity of the nanocomposites and increased the melt index, acting as a viscosity reducer. More importantly, the mechanical properties and spinnability of the nylon 66/Mclay nanocomposites were not affected by the viscosity reducer. [ABSTRACT FROM AUTHOR]