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Thrust ripple and density greatly impact the performance of the linear machine and other linear actuators, causing positioning control precision, dynamic performance, and efficiency issues. Generalized pole-pair combinations are difficult to satisfy both the thrust and ripple for double salient reluctance linear machines. In this paper, a DC-Biased vernier reluctance linear machine (DCB-VRLM) is proposed to solve the abovementioned issues. The key to the proposed design is to reduce the ripple and enhance the thrust density with non-uniform teeth by utilizing and optimizing the modulated flux in the air gap. To effectively verify the proposed design, the DCB-VRLMs with different winding pole pairs and secondary poles are compared. The 12-slot/10-pole combination is chosen to adopt a non-uniform air gap structure. Moreover, the energy distribution of AC/DC winding is studied and optimized to further enhance the performance of the proposed DCB-VRLM. The results indicate that the DCB-VRLM with the non-uniform air gap has a lower thrust ripple, better overload capability, and higher thrust density, which confirms its superiority in long-stroke linear rail transit and vertical elevator applications. [ABSTRACT FROM AUTHOR]

The thermal design is one of the most important stages in the design process of electrical machines. Thanks to software packages, like Motor-CAD, rotating machine designers can predict the thermal operation of the machines with high precision. However, a Motor-CAD equivalent for linear machines does not exist. Thus, linear machine designers must develop specific thermal analysis tools when designing the machines. In this article, a generic thermal analysis tool for different kinds of linear machines is presented. The model has been designed in MATLAB Simulink. Hence, it should be easy to implement for most engineers. The article describes the configuration of the different elements of the tool. The calibration parameters and procedure, and typical values of the calibration variables, are also given in the document. Finally, in order to demonstrate the generic nature of the tool, the model is experimentally validated via DC thermal tests to a linear induction machine and a linear switched-flux permanent magnet machine. The results show that, despite being simple and easy to implement, the model can predict the thermal operation of different machines with high precision. [ABSTRACT FROM AUTHOR]

Linear hybrid excited flux switching machines (LHEFSM) combine the features of permanent magnet flux switching machines (PMFSM) and field excited flux switching machines (FEFSM). Because of the widespread usage of rare-earth PM materials, their costs are steadily rising. This study proposes an LHEFSM, a dual stator LHEFSM (DSLHEFSM), and a dual mover LHEFSM (DMLHEFSM) to solve this issue. The employment of ferrite magnets rather than rare-earth PM in these suggested designs is significant. Compared to traditional designs, the proposed designs feature greater thrust force, power density, reduced normal force, and a 25% decrease in PM volume. A yokeless primary structure was used in a DSLHEFSM to minimize the volume of the mover, increasing the thrust force density. In DMLHELFSM, on the other hand, a yokeless secondary structure was used to lower the secondary volume and the machine's total cost. Single variable optimization was used to optimize all of the proposed designs. By completing a 3D study, the electromagnetic performances acquired from the 2D analysis were confirmed. Compared to conventional designs, the average thrust force in LHEFSM, DSLHEFSM, and DMLHEFSM was enhanced by 15%, 16.8%, and 15.6%, respectively. Overall, the presented machines had a high thrust force density, a high-power density, a high no-load electromotive force, and a low normal force, allowing them to be used in long-stroke applications. [ABSTRACT FROM AUTHOR]

In this study, analysis of core-loss occurring in the magnetic flux modulation core of a linear magnetic gear and the core of each mover is presented, using an analytical method. Losses in electric machines were generally calculated and analyzed using the finite element method (FEM). However, in the case of core-loss, the exact loss value could not be calculated using FEM data. Therefore, we considered the harmonic component of the air-gap magnetic flux density waveform with the modified Steinmetz equation, and performed a more accurate core-loss analysis with magnetic behavior analysis. Thus, we performed a calculated core-loss characteristic comparison with the FEM and the modified Steinmetz equation. [ABSTRACT FROM AUTHOR]

Electromagnetic modelling of electrical machines through finite element analysis is an important design tool for detailed studies of high resolution. Through the usage of finite element analysis, one can study the electromagnetic fields for information that is often difficult to acquire in an experimental test bench. The requirement for accurate result is that the magnetic circuit is modelled in a correct way, which may be more difficult to maintain for rare earth free permanent magnets with an operating range that is more likely to be close to non-linear regions for the relation between magnetic flux density and magnetic field strength. In this paper, the inclination angles of the magnetic flux density, magnetic field strength and magnetization are studied and means to reduce the inclination angles are investigated. Both rotating and linear machines are investigated in this paper, with different current densities induced in the stator windings. By proper design of the pole shoes, one can reduce the inclination angles of the fields in the permanent magnet. By controlling the inclination angles, one can both enhance the performance of the magnetic circuit and increase the accuracy of simpler models for permanent magnet modelling. [ABSTRACT FROM AUTHOR]