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This work is focused on the production of a smart material from cyclic butylene-terephthalate (CBT), characterized by the built-in capability to recover its damage, through the catalyzed ring opening polymerization (ROP) of its oligomers; in particular, molten CBT, after filling the damaged zone, can be converted into poly-butylene terephthalate (PBT), thus promoting a join of the broken surfaces and fixing the crack. To obtain a material with self-healing potential, the production of a partially polymerized system is required. For this purpose, two solutions were studied: the first one involved the use of two catalysts with different activation times, whereas the second solution implied the intercalation of the faster catalyst inside the nanoclay lamellae. Since the intercalation allowed slowing the activation of the catalyst, residual CBT can be converted in a second step. Mechanical properties of partially reacted PBT samples and their healing ability were checked by flexural analyses; in order to promote the healing process, samples were notched to simulate partial damage and left in oven for different times and temperatures, to allow the activation of the unreacted catalyst with the consequent ROP of the residual CBT; flexural tests on samples after healing showed a good recovery of mechanical properties.

This work represents an innovative study that, for the first time, explores the possibility to use waste flours to produce thermoplastic polymeric bio-films. To the best of our knowledge, this is the first time that waste flours, derived from bakeries, pizzerias or pasta factories, have been proposed for the production of bio-polymers, as a replacement of neat starch. To this aim, durum waste flour derived from a pasta factory, soft waste flour derived from pizzerias and neat maize starch used as control material were firstly analyzed from dimensional, morphological and chemical points of view. Afterwards, waste flour films were produced by the addition of a nature-based plasticizer, glycerol. Mechanical characterization of the plasticized thermoplastic films, produced by compression molding, evidenced low performances, even in the case of the neat maize starch. In order to improve the mechanical properties, the possibility to include polylactic acid and cardanol-based plasticizer was also investigated. Mass transport properties of all the produced bio-films were investigated by measuring their water vapor permeability and hygroscopic absorption. The durability properties of the bio-films were assessed by accelerated ageing tests, while the bio-degradability of the waste-based films was evaluated by measuring the solubility and the degradation in water. The physicochemical analyses of the novel bio-films evidenced good mechanical properties, specifically, the waste-based films showed a lower hygroscopic absorption and water solubility than those of the blends containing neat starch.

This work is aimed at the development of innovative, easy and cheap methods for the stabilization, inertization and valorisation of the organic fraction of municipal solid waste (OFMSW). For the first time, two original processes for transforming the organic waste into an inert, odorless and sanitized material were here proposed. The first one, called dual step, starts with grinding of the OFMSW, by means of an industrial shredder. After being finely ground, the organic waste was exposed to a sterilization process by means of UV/ozone radiations or thermal treatment (stabilization phase) in order to obtain a complete removal of the OFMSW&rsquo, s bacterial activity. By means of several microbiological analyses, the best sterilization method was chosen. The incorporation in a thermosetting matrix was, then, carried out through mixing the sterilized and finely ground organic waste into a water soluble urea formaldehyde (UF) based resin, with a formaldehyde content less than 1% wt, followed by a thermal treatment for UF-resin crosslinking (inertization phase). An alternative cheaper and easier process, called one step, was also proposed and investigated, by combining the sterilization with the curing thermal process (at higher temperature) of the thermosetting matrix. The preliminary experimental results reported in this paper suggest that both the proposed methods could be considered suitable for the production of high valorized innovative OFMSW-derived panels or bricks that could find application in several fields, such as building or construction materials. Finally, a brief description of the prototype machinery, properly designed for implementing OFMSW stabilization and valorization processes, is reported.

This work is aimed at studying the suitability of ultra-high molecular weight polyethylene (UHMWPE) fibers for the production of polyethylene homo-composites processed by rotational molding. Initially pre-impregnated bars were produced by co-extrusion and compression molding of UHMWPE fibers and linear low-density polyethylene (LLDPE). A preliminary screening of different processing routes for the production of homo-composite reinforcing bars was performed, highlighting the relevance of fiber impregnation and crystalline structure on the mechanical properties. A combination of co-extrusion and compression molding was found to optimize the mechanical properties of the reinforcing bars, which were incorporated in the LLDPE matrix during a standard rotational molding process. Apart from fiber placement and an increase in processing time, processing of homo-composites did not require any modification of the existing production procedures. Plate bending tests performed on rotational molded homo-composites showed a modulus increase to a value three times higher than that of neat LLDPE. This increase was obtained by the addition of 4% of UHWMPE fibers and a negligible increase of the weight of the component. Dart impact tests also showed an increased toughness compared to neat LLPDE.