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This review describes the recent progress of floating-zone techniques for bulk single-crystal growth. The most crucial point of the crucible-free technique is to keep the molten zone stable. It has been investigated and reported to yield a steeper temperature gradient at the liquid–solid interface along the growth direction and a homogeneous molten liquid along the rotation axis. This article overviews several recent achievements starting from the conventional setup, particularly for lamps equipped in horizontal or vertical configurations, tilting mirrors, shielding the irradiation, and filament sizes for the optical-lamp floating-zone furnaces. Also, the recently advancing laser-heated floating-zone furnaces are described. Throughout the article, the author emphasizes that the floating-zone technique has been a powerful tool for crystal growth since the 1950s with its roots in the zone-melting method, and it has still been advancing for further materials’ growth such as quantum materials with modern scientific concepts.

The successful growth of single crystals of a cubic Laves-phase material HoAl2 with the space group Fd-3m is reported in this study. The crystals were grown by a floating-zone method with five laser diodes as a heat source. Al-rich feed rods were prepared as compensation for heavy evaporation during the growth. The nominal ratio for the feed rods was optimized as Ho:Al = 1:2.5. Single crystals of HoAl2 with a length of 50 mm were first grown in this technique. Obtaining the large-sized crystal by the floating-zone method enabled us to systematically explore the physical properties using the same batch crystal. The crystal possessed a second-ordered ferromagnetic transition at 29 K and a first-ordered spin-reorientation transition at 20 K. The bulk physical properties, such as specific heat, magnetic susceptibility, isothermal magnetization, and thermal expansion measurements, were measured. Additionally, a magnetocaloric effect was evaluated by the magnetic entropy change. We demonstrate that anisotropic physical properties along the principal axes ([100], [110], and [111]) emerged below the magnetically ordered states, in contrast to the isotropic behavior in the paramagnetic state.

In this study, we report the successful growth of single crystals of a magnetic Weyl semimetal candidate NdAlGe with the space group I41md. The crystals were grown using a floating-zone technique, which used five laser diodes, with a total power of 2 kW, as the heat source. To ensure that the molten zone was stably formed during the growth, we employed a bell-shaped distribution profile of the vertical irradiation intensity. After the nominal powder, crushed from an arc-melted ingot, was shaped under hydrostatic pressure, we sintered the feed and seed rods in an Ar atmosphere under ultra-low oxygen partial pressure (−26 atm) generated by an oxygen pump made of yttria-stabilized zirconia heated at 873 K. Single crystals of NdAlGe were successfully grown to a length of 50 mm. The grown crystals showed magnetic order in bulk at 13.5 K. The fundamental physical properties were characterized by magnetic susceptibility, magnetization, specific heat, thermal expansion, and electrical resistivity measurements. This study demonstrates that the magnetic order induces anisotropic magnetoelasticity, magneto-entropy, and charge transport in NdAlGe.

We report the single-crystal growth of the unconventional superconductor Sr2RuO4, on which research has reached a turning point recently. In order to optimize the quality of crystals grown by the floating-zone method using an infrared image furnace, we focus on an improvement of the structure of the filament in the halogen lamps. By reducing the thickness of the total filament, the form of the molten zone was narrowed. More importantly, the molten zone was observed to be more stable during the growth process. Finally, we obtained the crystals with a length of 12 cm. Additionally, the grown crystal has high quality, displaying the 1.5 K transition temperature expected only for the purest crystals. We also discuss the availability of the newly developed halogen lamps.

High-quality single crystals are essentially needed for the investigation of the novel bulk properties of unconventional superconductors. The availability of such crystals grown by the floating-zone method has helped to unveil the unconventional superconductivity of the layered perovskite Sr2RuO4, which is considered as a strong candidate of a topological spin-triplet superconductor. Yet, recent progress of investigations urges further efforts to obtain ultimately high-quality crystalline samples. In this paper, we focus on the method of preparation of feed rods for the floating-zone melting and report on the improvements of the crystal growth. We present details of the improved methods used to obtain crystals with superconducting transition temperatures Tc that are consistently as high as 1.4 K, as well as the properties of these crystals.