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The electrochemical reduction process of ZnFe2O4 in NaCl-CaCl2 melts was studied. Thermodynamic analysis shows that the reduction process of ZnFe2O4 is carried out in multiple steps, and it is difficult to reduce Fe3+ to Fe in one step. Electrochemical tests revealed that the reduction process of ZnFe2O4 includes three steps: First, Fe3+ is reduced to Fe in two steps, then Zn2+ is reduced to Zn in one step. The reduction of Fe3+ on the Mo electrode is a reversible process controlled by diffusion, while the reduction of Zn2+ is an irreversible process controlled by diffusion. The influence of electrolysis voltage and temperature on the process of electric deoxidation has also been studied. It is indicated that properly increasing the temperature is conducive to the diffusion of oxygen ions, thereby increasing the deoxidation rate. With the gradual increase of voltage, the reduction process of ZnFe2O4 is ZnFe2O4&nbsp, → FeO + ZnO → Fe + ZnO → Fe + Zn.

Secondary zinc oxide (SZO), which comes from the zinc industry, is an important secondary resource of zinc and other valuable metals. In this study, the production feasibility and rationality of a cleaner zinc recovery process using SZO and a hydrometallurgical method were described. Zinc extraction is promoted by the addition of ammonium bicarbonate to a NH3–H2O system, and the maximum recovery of zinc could be close to 80% at the optimum leaching conditions of a stirring rate of 400 rpm, an ammonia/ammonium ratio of 7:3, a total ammonia concentration of 4 mol/L, and a liquid/solid ratio of 7 mL/g for 30 min at 35 °C. The kinetics of leaching were modeled using the shrinking core model of constant-size particles, and the rate-controlling step was determined to be the diffusion through the product layer. The apparent activation energy of the reaction was estimated to be 11.04 KJ·mol−1, while the order of reaction with respect to total ammonia concentration was 1.53 and the liquid/solid ratio was 2.26. The analysis results of the initial residue and the leached residue indicated that lead was transferred from PbCl2 to PbCO3 and that ZnFe2O4 was not leached in the NH3-NH4HCO3-H2O system.

With the increase of zinc resource consumption, the recovery and utilization of zinc resources in zinc suboxide has become one of the current research hotspots. In this study, the electrochemical method was used to remove the impurities in the zinc leaching night and enrich the zinc ferrite in the ammonia leaching residue for the solution and ammonia leaching slag after the ammonia leaching of zinc hypoxide, in order to realize the comprehensive utilization of the essence of zinc immersion night and new resources. The results showed that the reduction potentials of copper, lead, cadmium, and zinc in the ammonia leaching solution were analyzed by electrochemical testing methods to be −0.76 V, −0.82 V, −0.94 V, and −1.3 V, respectively. Through constant potential electrodeposition, the removal rate of copper, lead, cadmium. The removal rate of cadmium is 98.73%, and the removal rate of lead and copper is more than 99%. The purified ammonia leaching solution is evaporated at 90 °C for 25 min to obtain basic zinc carbonate. The purity of ZnO obtained after calcination at 500 °C for 120 min is 96.31%. The ammonia leaching residue was pickled with 3 mol·L−1 acetic acid for 30 min to effectively remove PbCO3, and then magnetic separation was carried out with a current intensity of 1.4 A. The final zinc ferrite content was 83.83%.

The electrochemical reduction mechanism of Mn in LiMn2O4 in molten salt was studied. The results show that in the NaCl-CaCl2 molten salt, the process of reducing from Mn (IV) to manganese is: Mn (IV)→Mn (III)→Mn (II)→Mn. LiMn2O4 reacts with molten salt to form CaMn2O4 after being placed in molten salt for 1 h. The reaction of reducing CaMn2O4 to Mn is divided into two steps: Mn (III)→Mn (II)→Mn. The results of constant voltage deoxidation experiments under different conditions show that the intermediate products of LiMn2O4 reduction to Mn are CaMn2O4, MnO, and (MnO)x(CaO)(1−x). As the reaction progresses, x gradually decreases, and finally the Mn element is completely reduced under the conditions of 3 V for 9 h. The CaO in the product can be removed by washing the sample with deionized water at 0 °C.