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The construction industry faces a growing challenge in reducing its environmental impact through sustainable design and practices. Buildings are responsible for a significant share of CO2 emissions and pollution, with lighting alone accounting for roughly 15% of global electricity consumption according to the International Energy Agency (IEA). A key element in achieving sustainability is optimizing daylight penetration within buildings, reducing reliance on artificial lighting and associated energy demands. This research introduces a novel approach by optimizing the geometry of a building’s exterior skin fabricated with adobe by 3D-printed molds. This method aims to achieve a balance between structural integrity, improved daylight availability within the building, and the inherent sustainability benefits of using adobe, an earth-based material. The proposed design procedure starts with a 2D geometry and applies it to the building’s exterior. The framework then optimizes the geometry to maintain structural stability while maximizing daylight penetration into the interior. Importantly, this optimization considers the specific material properties of adobe walls created using 3D-printed metal molds. By integrating 3D-printed adobe molds and daylight optimization, a framework is offered with a potential path towards sustainable building design with improved energy efficiency and reduced environmental impact.

The study presents an integration of cob with robotic processes. By challenging conventional monolithic earth-building methods, the study proposes the use of spatial nonplanar formations that are robotically fabricated, presenting an alternative geometric language for earth construction. The research methodology is derived from existing factors within the robotic lab, encompassing both constant and variable parameters. Through an experimental approach, the variables are systematically manipulated while observing the outcomes to identify patterns and relationships. Incremental refinements to the research conditions result in an optimal equilibrium state within the defined lab parameters. An empirical investigation approach serves as the foundation for controlling the printing process; wherein an iterative adjustment of the robot extrusion parameters is based on the behaviour of the deposited material. The outcome is several robotically printed cob nonplanar prototypes. Depending on their geometric formations and complexity, the printing process combined three variations: continuous, intervals, and modular. The latter enabled the production of a cob arch, serving as proof of feasibility for the creation of modular cob structures through a segmented assembly process. The study contributes to expanding the possibilities of cob construction by leveraging robotic technologies and paving the way for innovative applications of cob in contemporary architecture practices.

Sustainability and limitations in embedded reinforcement are the main obstacles in digital fabrication with concrete. This study proposed a 3D printable fiber-reinforced calcined clay-limestone-based cementitious material (FR-LC3). The binder systems incorporating calcined clay (CC) and limestone filler (LF) were optimized by determining the flow characteristics and water retention ability of the paste. The effect of fiber volume on the key fresh and mechanical properties of the fiber-reinforced mortars made with the optimized binder was evaluated. A combination of offline assessments and inline printing were employed to investigate the printability of the FR-LC3 with various binder systems and viscosity-modifying admixture (VMA) dosages. The results revealed that the binary system with 20% CC and the ternary system containing 30% CC and 15% LF were highly advantageous, with enhanced packing density, robustness, and water retention ability. Incorporating 2% 6-mm steel fiber contributed to the highest 28-day compressive and flexural strengths and toughness without significantly compromising the fluidity. Finally, the developed FR-LC3 mixtures were successfully printed using an extrusion-based 3D printer. The LF addition in the ternary system decreased the maximum buildable height of a single-wall printed object while reducing the SP/VMA ratio significantly increased the height due to enhanced yield stress and thixotropy.

We present TimberTool (TTool v2.1.1), a software designed for woodworking tasks assisted by augmented reality (AR), emphasizing its essential function of the real-time localization of a tool head’s poses within camera frames. The localization process, a fundamental aspect of AR-assisted tool operations, enables informed integration with contextual tracking, facilitating the computation of meaningful feedback for guiding users during tasks on the target object. In the context of timber construction, where object pose tracking has been predominantly explored in additive processes, TTool addresses a noticeable gap by focusing on subtractive tasks with manual tools. The proposed methodology utilizes a machine learning (ML) classifier to detect tool heads, offering users the capability to input a global pose and utilizing an automatic pose refiner for final pose detection and model alignment. Notably, TTool boasts adaptability through a customizable platform tailored to specific tool sets, and its open accessibility encourages widespread utilization. To assess the effectiveness of TTool in AR-assisted woodworking, we conducted a preliminary experimental campaign using a set of tools commonly employed in timber carpentry. The findings suggest that TTool can effectively contribute to AR-assisted woodworking tasks by detecting the six-degrees-of-freedom (6DoF) pose of tool heads to a satisfactory level, with a millimetric positional error of 3.9 ± 1 mm with possible large room for improvement and 1.19 ± 0.6° for what concerns the angular accuracy.

Artificial Intelligence (AI) and 3D printing (3DP) play considerable roles in what is known as the Fourth Industrial Revolution, by developing data- and machine-intelligence-based integrated production technologies. In architecture, this shift was induced by increasingly complex design requirements, posing important challenges for real-world design implementation, large-scale structure fabrication, and production quality standardization. The study systematically reviews the application of AI techniques in all stages of creating 3D-printed architectural structures and provides a comprehensive image of the development in the field. The research goals are to (1) offer a comprehensive critical analysis of the body of literature; (2) identify and categorize approaches to integrating AI in the production of 3D-printed structures; (3) identify and discuss challenges and opportunities of AI integration in architectural production of 3D-printed structures; and (4) identify research gaps and provide recommendations for future research. The findings indicate that AI is an emerging addition to the 3DP process, mainly transforming it through the real-time adjustment of the design or printing parameters, enhanced printing quality control, or prediction and optimization of key design features. However, the potential of the application of AI in large-scale architectural 3D printing still needs to be explored. Lastly, the study emphasizes the necessity of redefining traditional field boundaries, opening new opportunities for intelligent architectural production.

Three-dimensional (3D) printed concrete (3DPC), as one of the subset of digital fabrication, has provided a revolution in the construction industry. Accordingly, scientists, experts, and researchers in both academic and industry communities are trying to improve the performance of 3DPC. The mix design of all kinds of concrete has always been the most crucial property to reach the best efficiency. Recently, many studies have been performed to incorporate nano- and micro-scale additives to ameliorate the properties of 3DPC. The current study aims to present the main design properties of 3DPC and completely cover both fresh and hardened state characteristics of 3DPC containing different nano- and micro-additives. Our observations illustrate that nanomaterials can be mainly utilized as a thickener to ameliorate the thixotropic behavior and the structural build-up of 3DPC, resulting in higher yield stress and better viscosity recovery. Furthermore, each nanomaterial, through its unique impact, can provide lower porosity and permeability as well as better mechanical strengths for 3DPC. Although much research investigate the fresh properties of 3DPC containing nano and micro additives, future studies are needed to provide better insight into the impact of these kinds of additives on the hardened characteristics of 3DPC. In addition, researchers may devote more research to address the effects of the additives discussed herein on the performance of other kinds of 3DPC such as lightweight, self-compacting, etc. It should be noted that the effect mechanism of nanomaterials on the inter-layer bond strength of 3DPC is another crucial issue that should be investigated in future studies. Furthermore, nano-scale fillers from source of waste and biomass can be attractive additives for future research to achieve high performance of sustainable 3D-printed concrete.

Design for manufacture and assembly (DfMA) in the architectural, engineering, and construction (AEC) industry is attracting the attention of designers, practitioners, and construction project stakeholders. Digital fabrication (Dfab) and design for additive manufacturing (DfAM) practices are found in current need of further research and development. The DfMA’s conceptual function is to maximize the process efficiency of Dfab and AM building projects. This work reviewed 171 relevant research articles over the past few decades. The concepts and the fundamentals of DfMA in building and construction were explored. In addition, DfMA procedures for Dfab, DfAM, and AM assembly processes were discussed. Lastly, the current machine learning research on DfMA in construction was also highlighted. As Dfab and DFAM are innovated, practical DFMA techniques begin to develop to a great extent. Large research gaps in the DfMA for Dfab and DfAM can be filled in terms of integrating them with product structural performance, management, studied cases, building information modeling (BIM), and machine learning to increase operational efficiency and sustainable practices.

In this study, a method, in which parametric design and robotic fabrication are combined into one unified framework, and integrated within a mixed reality environment, where designers can interact with design and fabrication alternatives, and manage this process in collaboration with other designers, is proposed. To achieve this goal, the digital twin of both design and robotic fabrication steps was created within a mixed-reality environment. The proposed method was tested on a design product, which was defined with the shape-grammar method using parametric-modeling tools. In this framework, designers can interact with both design and robotic-fabrication parameters, and subsequent steps are generated instantly. Robotic fabrication can continue uninterrupted with human–robot collaboration. This study contributes to improving design and fabrication possibilities such as mass-customization, and shortens the process from design to production. The user experience and augmented spatial feedback provided by mixed reality are richer than the interaction with the computer screen. Since the whole process from parametric design to robotic fabrication can be controlled by parameters with hand gestures, the perception of reality is richer. The digital twin of parametric design and robotic fabrication is superimposed as holographic content by adding it on top of real-world images. Designers can interact with both design and fabrication processes both physically and virtually and can collaborate with other designers.

Additive manufacturing with the DED-arc process offers limited freedom in terms of the geometric shape of work pieces. The process and fabrication systems restrict the part geometry producible, which must be taken into account during design already. For this reason, a design process was investigated in which geometry generation is based on a self-organizing system. The aim of using a self-organizing system is the possibility to directly control the geometry-defining points. Next to load cases, the design method considers geometric boundary conditions from the production process when generating the geometry. In order to identify these geometrical constraints from production experimentally, a concept of Case Study Demonstrators was applied. This was used to investigate how path planning and production can be carried out for specific geometrical features and to identify restraints of the process and the manufacturing system, e.g., smallest producible wall thickness and overhangs. Subsequently, the obtained restraints were considered as boundary conditions for the design process and were included in the modification of an example geometry. By applying the presented design method, it was possible to maintain a minimum wall thickness throughout the structure while generating a topologically optimized geometry. In contrast to compliance with the minimum wall thickness, no satisfactory behavioral rule could be found for limiting the overhang.

The proliferation of digital technologies considerably changed the field of architecture. Digital fabrication pushes architecture into an unexpected new domain of previously unachievable complexity, detail, and materiality. Understanding these technologies’ impact can help direct future research, innovate design and construction processes, and improve the education of future professionals. However, comprehensive reviews offering a holistic perspective on the effects of 3D printing technologies on architecture are limited. Therefore, this study aims to provide a systematic review of state-of-the-art research on 3D printing technologies in architectural design and construction. The review was performed using three major databases, and selected peer-reviewed journal articles published in the last ten-year period were included in quantitative and qualitative analyses. Using bibliometric analysis, the research progress is summarized through the identified trend of the annual number of articles, prominent authors and co-authorship network, and key topics in the literature organized in three clusters. Further, content analysis of selected articles enabled coding cluster themes. Moreover, the analysis differentiated two categories of 3D printing technologies based on the scale of the system, elaborating their peculiarities in terms of materials, methods, and applications. Finally, challenges and promising directions for future work and research challenges are discussed.

This paper reports on nine elementary, middle, and high school in-service teachers who participated in a series of workshops aimed at exploring the wonder, joy, and beauty of mathematics through the creation and application of digitally fabricated tools (i.e., laser-cut and 3D printed). Using the Technological Pedagogical and Content Knowledge (TPACK) framework to investigate technological, pedagogical, contextual, and content knowledge, researchers applied qualitative methods to uncover the affordances and constraints of teaching and learning math concepts with digitally fabricated tools and examined how the workshops supported broadening participation in mathematics by focusing on the connections between mathematical inquiry, nature, and the arts. Affordances include opportunities for hands-on learning, visual support at the secondary level, and real-world connections that go beyond the state standards. Barriers include purchasing a laser-cutter, ventilation and noise issues, time constraints, misalignment with school and district priorities, and a lack of administrative support. All participants indicated that they were interested in additional workshops focused on designing their own digitally fabricated mathematics tools that better align with their grade level(s) and standards.

In an increasing effort to address the environmental challenges caused by the currently linear economic paradigm of “produce, use, and discard”, the construction industry has been shifting towards a more circular model. A circular economy requires closing of the loops, where the end-of-life of a building is considered more carefully, and waste is used as a resource. In comparison to traditional building materials such as timber, steel and concrete, mycelium-based materials are renewable alternatives that use organic agricultural and industrial waste as a key ingredient for production, and do not rely on mass extraction or exploitation of valuable finite or non-finite resources. Mycelium-based materials have shown their potential as a more circular and economically competitive alternative to conventional synthetic materials in numerous industries ranging from packaging, electronic prototyping, furniture, fashion to architecture. However, application of mycelium-based materials in the construction industry has been limited to small-scale prototypes and architectural installations due to low mechanical properties, lack of standardisation in production methods and material characterisation. This paper aims to review the current state of the art in research and applications of mycelium-based materials across disciplines, with a particular focus on digital methods of fabrication, production, and design. The information gathered from this review will be synthesised to identify key challenges in scaling up applications of mycelium-based materials as load-bearing structural elements in architecture and suggest opportunities and directions for future research.

The demand for building materials has been constantly increasing, which leads to excessive energy consumption for their provision. The looming environmental consequences have triggered the search for sustainable alternatives. Mycelium, as a rapidly renewable, low-carbon natural material that can withstand compressive forces and has inherent acoustic and fire-resistance properties, could be a potential solution to this problem. However, due to its low tensile, flexural and shear strength, mycelium is not currently widely used commercially in the construction industry. Therefore, this research focuses on improving the structural performance of mycelium composites for interior use through custom robotic additive manufacturing processes that integrate continuous wood fibers into the mycelial matrix as reinforcement. This creates a novel, 100% bio-based, wood-veneer-reinforced mycelium composite. As base materials, Ganoderma lucidum and hemp hurds for mycelium growth and maple veneer for reinforcement were pre-selected for this study. Compression, pull-out, and three-point bending tests comparing the unreinforced samples to the veneer-reinforced samples were performed, revealing improvements on the bending resistance of the reinforced samples. Additionally, the tensile strength of the reinforcement joints was examined and proved to be stronger than the material itself. The paper presents preliminary experiment results showing the effect of veneer reinforcements on increasing bending resistance, discusses the potential benefits of combining wood veneer and mycelium’s distinct material properties, and highlights methods for the design and production of architectural components.

This research demonstrates an integrative computational design and fabrication workflow for the production of surface-active fibre composites, which uses natural fibres, revitalises a traditional craft, and avoids the use of costly molds. Fibre-reinforced polymers (FRPs) are highly tunable building materials, which gain efficiency from fabrication techniques enabling controlled fibre direction and placement in tune with load-bearing requirements. These techniques have evolved closely with industrial textile processes. However, increased focus on automation within FRP fabrication processes have overlooked potential key benefits presented by some lesser-known traditional techniques of fibre arrangement. This research explores the process of traditional bobbin lace-making and applies it in a computer-aided design and fabrication process of a small-scale structural demonstrator in the form of a chair. The research exposes qualities that can expand the design space of FRPs, as well as speculates about the potential automation of the process. In addition, Natural Fibre-Reinforced Polymers (NFRP) are investigated as a sustainable and human-friendly alternative to more popular carbon and glass FRPs.

Bio-based materials have found their way to the design and fabrication in the architectural context in recent years. Fungi-based materials, especially mycelium-based composites, are a group of these materials of growing interest among scholars due to their light weight, compostable and regenerative features. However, after about a decade of introducing this material to the architectural community, the proper ways of design and fabrication with this material are still under investigation. In this paper, we tried to integrate the material properties of mycelium-based composites with computational design and digital fabrication methods to offer a promising method of construction. Regarding different characteristics of the material, we found additive manufacturing parallel to bio-welding is an appropriate fabrication method. To show the feasibility of the proposed method, we manufactured a small-scale prototype, a tilted arch, made of extruded biomass bound with bio-welding. The project is described in the paper.

This paper describes the use of fused deposition modeling (FDM) printing to fabricate paper-based analytical devices (PAD) with three-dimensional (3D) features, which is termed as 3D-PAD. Material depositions followed by heat reflow is a standard approach for the fabrication of PAD. Such devices are primarily two-dimensional (2D) and can hold only a limited amount of liquid samples in the device. This constraint can pose problems when the sample consists of organic solvents that have low interfacial energies with the hydrophobic barriers. To overcome this limitation, we developed a method to fabricate PAD integrated with 3D features (vertical walls as an example) by FDM 3D printing. 3D-PADs were fabricated using two types of thermoplastics. One thermoplastic had a low melting point that formed hydrophobic barriers upon penetration, and another thermoplastic had a high melting point that maintained 3D features on the filter paper without reflowing. We used polycaprolactone (PCL) for the former, and polylactic acid (PLA) for the latter. Both PCL and PLA were printed with FDM without gaps at the interface, and the resulting paper-based devices possessed hydrophobic barriers consisting of PCL seamlessly integrated with vertical features consisting of PLA. We validated the capability of 3D-PAD to hold 30 μL of solvents (ethanol, isopropyl alcohol, and acetone), all of which would not be retained on conventional PADs fabricated with solid wax printers. To highlight the importance of containing an increased amount of liquid samples, a colorimetric assay for the formation of dimethylglyoxime (DMG)-Ni (II) was demonstrated using two volumes (10 μL and 30 μL) of solvent-based dimethylglyoxime (DMG). FDM printing of 3D-PAD enabled the facile construction of 3D structures integrated with PAD, which would find applications in paper-based chemical and biological assays requiring organic solvents.

Wood-wood connections, widely used in the past, have been progressively replaced by steel fasteners in timber constructions. Currently, they can be manufactured and implemented more efficiently thanks to digital fabrication techniques. In addition, with the emergence of new timber plate engineered products, digitally produced wood-wood connections have been developed with a strong focus on complex free-form geometries. The gained knowledge through research and building implementations have pushed the development of more standardized structural elements. As a result, this work presents a new concept of building components using through tenon connections based on the idea of transportable flat-packs directly delivered and assembled on site. The main objective of this research is to develop a convenient calculation model for practice that can capture the semi-rigid behavior of the connections and predict the effective bending stiffness of such structural elements. A case study is used as a reference with three large-scale slabs of a 8.1 m span. Bending and vibration tests are performed to study the mechanical behavior and assess the proposed calculation method. The results show the high influence of the semi-rigid behavior of connections on the bending properties and, therefore, on the serviceability limit state. The model is in good agreement with the test results, and further improvements can be made regarding the local behavior of the connection. This study demonstrates the feasibility of the proposed construction system and the applicability of the developed calculation model to design practice.

This article considers the potential of 3D printing as an eLearning tool for design education and the role of eMaking in bringing together the virtual and the physical in the design studio. eLearning has matured from the basics of lecture capture into sophisticated, interactive learning activities for students. At the same time, laptops and internet enabled phones have made computer-based learning mobile, invading classroom learning, changing communication between students, enabling on the spot research, and making the recording of ideas and activities easier. The barriers between online and offline are becoming blurred in a combined digital and physical learning environment. Three-dimensional printing is part of this unification and can be an empowering learning tool for students, changing their relationship with the virtual and the physical, allowing them to take ideas and thinking from screen to reality and back again in an iterative, connected process, however, from an eLearning point of view it is, more importantly, a transformative technology with the potential to change the relationship of the learner to their learning and the scope and nature of their work. Examples from Griffith Product Design student learning illustrate the potential of eMaking to enhance combined learning in a digital age.

Until recently, digital fabrication research in architecture has aimed to eliminate manufacturing errors. However, a novel notion has just been established—intentional computational infidelity. Inspired by this notion, we set out to develop means than can transform the errors in fabrication from an undesired complication to a creative opportunity. We carried out design experiment-based investigations, which culminated in the construction of a framework enabling fundamental artistic explorations of erroneous geometric features of robotically formed molds. The framework consists of digital processes, assisting in the explorations of mold errors, and physical processes, enabling the inclusion of physical feedback in digital explorations. Other complementary elements embrace an implementation workflow, an enabling digital toolset and a visual script demonstrating how imprecise artistic explorations can be included within the computational environment. Our framework application suggests that the exploration of geometrical errors aids the emergence of unprecedented design features that would not have arisen if error elimination were the ultimate design goal. Our conclusion is that welcoming error into the design process can reinstate the role of art, craft, and material agency therein. This can guide the practice and research of architectural computing onto a new territory of esthetic and material innovation.

The importance of familiarizing children with the Maker Movement, Makerspaces and Maker mindset has been acknowledged. In this literature review, we examine the complex social action of children, aged from 7 to 17 (K-12), engaging in technology Making activities as it is seen in the extant literature. The included papers contain empirical data from actual digital Making workshops and diverse research projects with children, conducted in both formal and non-formal/informal settings, such as schools or museums, libraries, Fab Labs and other makerspaces. We utilized the theoretical lens of nexus analysis and its concepts of interaction order and historical body, and as a result of our analysis, we report best practices and helping and hindering factors. Two gaps in the current knowledge were identified: (1) the current research focuses on success stories instead of challenges in the working, and, (2) histories of the participants and interaction between them are very rarely in the focus of the existing studies or reported in detail, even though they significantly affect what happens and what is possible to happen in Making sessions.

Responsive architecture comprises the creation of buildings or structural elements of buildings that adapt in response to external stimuli or internal conditions. The responsiveness of such structures rests on addressing constraints from multiple domains of expertise. The dynamic integration of geometric, structural, material and electronic subsystems requires innovative design methods and processes. This paper reports on the design and fabrication of a responsive carrier component envelope (RCCE) that responds by changing shape through kinetic motion. The design of the RCCE is based on geometry and structure of carrier surfaces populated with a kinetic structural component that responds to external stimuli. We extend earlier prototypes to design a modular, component-driven bottom-up system assembly exploring full-scale material and electronic subsystems for the expansion and retraction of a symmetric polar array based on the Hobermann sphere. We test the kinetic responsiveness of the RCCE with material constraints and simulate responses by connecting the adaptive components with programmable input and behavior. Finally, a concrete situation from practice is presented where 16 fully-functional components of the adaptive component are assembled and tested as part of an interactive public placemaking installation at the Shenzhen MakerFaire Exhibition. The RCCE experimental prototype provides new results on the design and construction of an adaptive assembly in system design and planning, choice of fabrication and assembly methods and incorporation of dynamic forms. This paper concludes that the design and assembly of an adaptive structural component based on RCCE presents results for designing sensitive, creative, adaptable and sustainable architecture.

Choosing building materials is usually the stage that follows design in the architectural design process, and is rarely used as a main input and driver for the design of the whole building’s geometries or structures. As an approach to have control over the environmental impact of the applied building materials and their after-use scenarios, an approach has been initiated by the author through a series of research studies, architectural built prototypes, and green material developments. This paper illustrates how sustainable building materials can be a main input in the design process, and how digital fabrication technologies can enable variable controlling strategies over the green materials’ properties, enabling adjustable innovative building spaces with new architectural typologies, aesthetic values, and controlled martial life cycles. Through this, a new type of design philosophy by means of applying sustainable building materials with closed life cycles is created. In this paper, three case studies of research pavilions are illustrated. The pavilions were prefabricated and constructed from newly developed sustainable building materials. The applied materials varied between structural and non-structural building materials, where each had a controlled end-of-life scenario. The application of the bio-based building materials was set as an initial design phase, and the architects here participated within two disciplines: once as designers, and additionally as green building material developers. In all three case studies, Design for Deconstruction (DfD) strategies were applied in different manners, encouraging architects to further follow such suggested approaches.

This paper describes research concerning the creation of a novel sheet glass forming system based on the Reconfigurable Pin Tooling (RPT) principle. The paper will initially outline some of the theoretical and technical background for the research. These contexts particularly concern tools and innovation environments as well as a brief overview of the history of the RPT concept. A description of the development of the tooling systems through practice-based research is then provided followed by coverage of creative explorations with this new glass-forming method. Based on the results of the research, the author argues that digital fabrication technologies can provide the key toolsets for individual creative practitioners to successfully innovate through their own toolmaking projects. This argument is evidenced by artefacts (glass bowls) produced by the author using the RPT systems developed during the research; these glass bowls have been widely exhibited and received both critical as well as commercial acclaim. The article concludes with observations from this research and reflections on the findings.

Three-dimensional (3D) printed concrete (3DPC), as one of the subset of digital fabrication, has provided a revolution in the construction industry. Accordingly, scientists, experts, and researchers in both academic and industry communities are trying to improve the performance of 3DPC. The mix design of all kinds of concrete has always been the most crucial property to reach the best efficiency. Recently, many studies have been performed to incorporate nano- and micro-scale additives to ameliorate the properties of 3DPC. The current study aims to present the main design properties of 3DPC and completely cover both fresh and hardened state characteristics of 3DPC containing different nano- and micro-additives. Our observations illustrate that nanomaterials can be mainly utilized as a thickener to ameliorate the thixotropic behavior and the structural build-up of 3DPC, resulting in higher yield stress and better viscosity recovery. Furthermore, each nanomaterial, through its unique impact, can provide lower porosity and permeability as well as better mechanical strengths for 3DPC. Although much research investigate the fresh properties of 3DPC containing nano and micro additives, future studies are needed to provide better insight into the impact of these kinds of additives on the hardened characteristics of 3DPC. In addition, researchers may devote more research to address the effects of the additives discussed herein on the performance of other kinds of 3DPC such as lightweight, self-compacting, etc. It should be noted that the effect mechanism of nanomaterials on the inter-layer bond strength of 3DPC is another crucial issue that should be investigated in future studies. Furthermore, nano-scale fillers from source of waste and biomass can be attractive additives for future research to achieve high performance of sustainable 3D-printed concrete.

In an increasing effort to address the environmental challenges caused by the currently linear economic paradigm of "produce, use, and discard", the construction industry has been shifting towards a more circular model. A circular economy requires closing of the loops, where the end-of-life of a building is considered more carefully, and waste is used as a resource. In comparison to traditional building materials such as timber, steel and concrete, mycelium-based materials are renewable alternatives that use organic agricultural and industrial waste as a key ingredient for production, and do not rely on mass extraction or exploitation of valuable finite or non-finite resources. Mycelium-based materials have shown their potential as a more circular and economically competitive alternative to conventional synthetic materials in numerous industries ranging from packaging, electronic prototyping, furniture, fashion to architecture. However, application of mycelium-based materials in the construction industry has been limited to small-scale prototypes and architectural installations due to low mechanical properties, lack of standardisation in production methods and material characterisation. This paper aims to review the current state of the art in research and applications of mycelium-based materials across disciplines, with a particular focus on digital methods of fabrication, production, and design. The information gathered from this review will be synthesised to identify key challenges in scaling up applications of mycelium-based materials as load-bearing structural elements in architecture and suggest opportunities and directions for future research.

The demand for building materials has been constantly increasing, which leads to excessive energy consumption for their provision. The looming environmental consequences have triggered the search for sustainable alternatives. Mycelium, as a rapidly renewable, low-carbon natural material that can withstand compressive forces and has inherent acoustic and fire-resistance properties, could be a potential solution to this problem. However, due to its low tensile, flexural and shear strength, mycelium is not currently widely used commercially in the construction industry. Therefore, this research focuses on improving the structural performance of mycelium composites for interior use through custom robotic additive manufacturing processes that integrate continuous wood fibers into the mycelial matrix as reinforcement. This creates a novel, 100% bio-based, wood-veneer-reinforced mycelium composite. As base materials, Ganoderma lucidum and hemp hurds for mycelium growth and maple veneer for reinforcement were pre-selected for this study. Compression, pull-out, and three-point bending tests comparing the unreinforced samples to the veneer-reinforced samples were performed, revealing improvements on the bending resistance of the reinforced samples. Additionally, the tensile strength of the reinforcement joints was examined and proved to be stronger than the material itself. The paper presents preliminary experiment results showing the effect of veneer reinforcements on increasing bending resistance, discusses the potential benefits of combining wood veneer and mycelium's distinct material properties, and highlights methods for the design and production of architectural components.

Bio-based materials have found their way to the design and fabrication in the architectural context in recent years. Fungi-based materials, especially mycelium-based composites, are a group of these materials of growing interest among scholars due to their light weight, compostable and regenerative features. However, after about a decade of introducing this material to the architectural community, the proper ways of design and fabrication with this material are still under investigation. In this paper, we tried to integrate the material properties of mycelium-based composites with computational design and digital fabrication methods to offer a promising method of construction. Regarding different characteristics of the material, we found additive manufacturing parallel to bio-welding is an appropriate fabrication method. To show the feasibility of the proposed method, we manufactured a small-scale prototype, a tilted arch, made of extruded biomass bound with bio-welding. The project is described in the paper.