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Enhancing interfacial interactions in fiber-reinforced polymer composites (FRPCs) is crucial for improving their mechanical properties. This can be achieved through the incorporation of nanomaterials or chemically functional agents into FRPCs. This study reports the tailoring of the fiber–matrix interface in FRPCs using non-functionalized graphene nanoplatelets (GNPs) in combination with a waterborne, highly branched, multi-functional polyurethane dispersion (HBPUD). A unique ultrasonic spray deposition technique was utilized to deposit aqueous mixtures of GNP/HBPUDs onto the surfaces of carbon fiber fabrics, which were used to prepare epoxy-prepreg sheets and corresponding FRPC laminates. The influence of the polyurethane (PU) and GNP content and their ratio at the fiber–matrix interface on the tensile properties of resulting high-performance composites was systematically investigated using stress–strain analysis of the produced FRPC plates and SEM analysis of their fractured surfaces. A synergistic stiffening and toughening effect was observed when as low as 20 to 30 mg of GNPs was deposited per square meter of each side of the carbon fiber fabrics in the presence of the multi-functional PU layer. This resulted in a significant improvement in the tensile strength from 908 to 1022 MPa, while maintaining or slightly improving the initial Young’s modulus from approximately 63 to 66 MPa.

This work investigates the optimization of carbon-based electrodes employed in bio-electrochemical systems (BES) through the deposition of nanostructured layers of poly(3,4-ethylene-dioxy-thiophene) poly(styrene-sulfonate) (PEDOT:PSS) on commercial carbon paper electrodes via ultrasonic spray coating (USC). This innovative application of USC demonstrated that uniform and controlled depositions of PEDOT:PSS can be successfully performed on carbon-based electrodes. To this end, the morphology and spatial uniformity of depositions were verified via scanning electron microscopy and Raman spectroscopy. Electrochemical characterizations of fabricated electrodes demonstrated a more than two-fold increase in the electrochemical active surface area with respect to bare carbon paper. A lab-scale experiment on BES was performed, selecting microbial fuel cells (MFCs) as the reference devices. Devices featuring USC-deposited PEDOT:PSS electrodes showed a three-fold-higher energy recovery with respect to control cells, reaching a maximum value of (13 ± 2) J·m−3. Furthermore, the amount of PEDOT:PSS required to optimize MFCs’ performance is in line with values reported in the literature for other deposition methods. In conclusion, this work demonstrates that USC is a promising technique for application in BES.

In this work, we focused on Electrospray (ES) and Ultrasonic Spray Coating (USC) as two promising and innovative fabrication techniques for the optimisation of carbon electrode surfaces to be employed in Bio-Electrochemical Systems. We performed, on commercial carbon paper electrodes, controlled depositions of a nanostructured layer containing PEO and PEDOT:PSS. We then employed electron microscopy and Raman spectroscopy to characterise the morphology and superficial uniformity of the so-obtained electrodes. Together with electrochemical characterisations and experiments in bio-electrochemical devices, we demonstrated how ES and USC represent promising techniques for the optimisation of carbon electrodes’ surfaces, obtained with the deposition of a conductive nanostructured layer.

This work investigates the optimization of carbon-based electrodes employed in bio-electrochemical systems (BES) through the deposition of nanostructured layers of poly(3,4-ethylene-dioxy-thiophene) poly(styrene-sulfonate) (PEDOT:PSS) on commercial carbon paper electrodes via ultrasonic spray coating (USC). This innovative application of USC demonstrated that uniform and controlled depositions of PEDOT:PSS can be successfully performed on carbon-based electrodes. To this end, the morphology and spatial uniformity of depositions were verified via scanning electron microscopy and Raman spectroscopy. Electrochemical characterizations of fabricated electrodes demonstrated a more than two-fold increase in the electrochemical active surface area with respect to bare carbon paper. A lab-scale experiment on BES was performed, selecting microbial fuel cells (MFCs) as the reference devices. Devices featuring USC-deposited PEDOT:PSS electrodes showed a three-fold-higher energy recovery with respect to control cells, reaching a maximum value of (13 ± 2) J·m -3 . Furthermore, the amount of PEDOT:PSS required to optimize MFCs' performance is in line with values reported in the literature for other deposition methods. In conclusion, this work demonstrates that USC is a promising technique for application in BES.