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The possibility of replacing the rye flour commonly used as a filler for urea formaldehyde resins was investigated for plywood production with birch bark characterized by various particle dimensions. The effects on the curing and rheological properties of the adhesives were investigated. Moreover, the plywood was tested to evaluate the formaldehyde emissions, bonding quality, modulus of elasticity, and bending strength. The results showed that the size of the bark particles had a significant effect on the viscosity of the adhesives but did not affect other properties of the resin. Replacing the flour with the bark significantly decreased the formaldehyde release, but there was no clear correlation with the dimensional fraction of the bark powder. The particle size had notable effects on bonding quality and mechanical properties. The best results were obtained for a sieve with square holes whose inside lengths were 0.315; however, all plywood samples achieved shear strength values exceeding the requirements of EN 314-2 (1993). [ABSTRACT FROM AUTHOR]