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This study presents an investigation on the mechanical properties and failure mechanisms of composites made of plain woven fabrics reinforced with carbon fibers, aramid fibers, and their intralayer hybrids. The specimens were fabricated by hand lay-up method. Tension, compression, and shear tests were performed in accordance with the relevant standards to investigate the tensile, compression, and shear properties of carbon fiber, aramid fiber, and carbon/aramid fiber intralayer hybrid plain woven composites. Accurate strain field was obtained by digital image correlation (DIC) technology and compared with the results measured by the strain rosettes. Furthermore, a multi-scale modeling strategy was developed to predict the mechanical properties of the hybrid composites. The fiber monofilament model was used to calculate the effective properties of carbon and aramid yarns at the micro-scale level. Representative volume element (RVE) models of the hybrid composite were constructed considering the real fabric pattern at the meso-scale level. The predicted results agree well with the experimental data which validates the multi-scale modeling strategy. The presented information on the tensile, compressive, and shear properties and finite element simulation method of carbon/aramid intralayer hybrid composites should be useful in subsequent research as well as in designing new high-performance composites and structures. [ABSTRACT FROM AUTHOR]

Due to the excellent mechanical properties and strong design flexibility, the 3D woven composite engine casing shows great potential in high performance fields. This article adopted the method of double-layer weaving and adding yarn to achieve the variable thickness of the 3D woven composite engine casing. The purpose of this article is to study the compression performance and failure mechanism of this variable thickness casing in different thickness zones through experiments and numerical simulations to lay a foundation for future optimization and inclusiveness research on this casing with complex thickness changes. Three types of representative volume cells are established for progressive damage analysis. 3D-Hashin criteria and von-Mises stress criterion are used as damage criteria for yarns and matrix. The progressive damage process and the proportion of damage in the inner and outer layers of three types of 3D woven tubes under axial compression load are analyzed. Results show that the main failure modes of the three types of tubes are yarn-matrix compressive cracking along direction 3 and matrix failure. The damages are mostly concentrated in the warp bending area. The proportions of warp yarn damage in the inner and outer layers of three tubes are different. [ABSTRACT FROM AUTHOR]

Sandwich structures with an asymmetric configuration are employed to introduce in-plane loads as well as to connect them with other structural components. Understanding their failure mechanism is crucial to ensure the safety design of aircraft. This paper investigates experimentally and numerically the mechanical behavior of asymmetric sandwich panels (ASPs) under compression. Quasi-static tests are conducted to obtain the buckling loads, post-buckling behavior, and load-bearing capacity of ASPs. A non-linear finite element (FE) model is developed to elucidate their damage behavior and failure mechanism. Numerical predictions are compared with test results to validate the FE model and failure analysis. The results demonstrate that the presence of a tapered region significantly influences stress distribution and failure initiations. A parametric study is also conducted to investigate the effects of the tapered angle on the compression response of ASPs. The reported results can provide a reference for the optimal design of ASPs. [ABSTRACT FROM AUTHOR]

This study deals with numerical and experimental free vibration analysis of through-the-thickness cylindrical polymer pin-reinforced foam core sandwich composite panels of two different core thicknesses. Four different pin-reinforcement configurations with varying pin diameters and pin center distances were used. First five non-zero eigenfrequencies were retrieved along with their eigenmodes in the numerical analysis. Experimental modal analysis was done for the validation of the numerical analysis. The results revealed that the pin-configuration with the densest pin allocation and the biggest pin diameter provided the highest natural frequencies, and the non-reinforced composites had the lowest natural frequencies. The increase in the pin diameter had a slightly more pronounced effect on the increase of the eigenfrequencies than the increase in the pin's densities. This work also demonstrated the impact of the core thickness on the natural frequencies. [ABSTRACT FROM AUTHOR]

A three-dimensional explicit finite element method was presented to investigate the bearing failure of single- and double-shear composite bolted joints. To predict the various failure modes of composite laminates, three-dimensional solid elements accompanied by mixed-mode failure criteria considering nonlinear shear behavior were employed in the model. A linear damage propagation law based on the fracture energy and the characteristic length was adopted to alleviate the mesh dependency. In addition, reduced integration elements were used in the models of single- and double-shear joints to avoid the overstiffness. The simulated models were implemented in the Abaqus/Explicit solver with a user-defined material subroutine. The numerical analysis run successfully without any convergence issues. The predictions of mechanical behavior agreed well with the experimental results, with typical damages in the laminates including matrix crack and fiber failure. The effect of secondary bending in the single-shear bolted joint was also analyzed in the explicit modeling. [ABSTRACT FROM AUTHOR]

A transient-dynamics model based on the approximate Riemann algorithm is proposed for the failure analysis of a frangible composite canister cover. The frangible cover, manufactured with a traditional manual lay-up method, is designed to conduct a simulated missile launch test using a specially developed test device. Deformation of the cover’s centre is determined using a transient-dynamics finite element model; failure pressure for the frangible cover is obtained based on a failure criterion and compared with simulated experimental results. Weak-zone position of the frangible cover has a significant effect on failure pressure compared to that of deformation of the cover’s centre. With the same structure of the weak-zone, an increase in its height can first raise and then reduce the level of failure pressure of the frangible cover. Close agreements between the experimental and numerical results are observed. [ABSTRACT FROM AUTHOR]

An experimental study on the effects of braided processes on the torsional strength, torsional modulus and failure modes of the three-dimensional braided composite tubes are presented. Based on the movement of carries, the yarn traces of three-dimensional braided composite tubes are analyzed systematically. Four different three-dimensional braided composite tubes are formed by resin transfer molding, and a number of torsional tests are performed respectively using a special test device. It is found that the torsional strength of three-dimensional five-directional braided composite tubes is higher than others, while the torsional modulus of three-dimensional multi-layer wrapping braided composite tubes is the highest. Furthermore, the damage behaviors of 3D braided composite tubes are significantly influenced by braiding process. One focus is to evaluate the damage mechanism of three-dimensional braided composite tubes by cutting the specimens and using scanning electron microscopy. Under torsional load, three-dimensional five-directional braided composite tubes and three-dimensional surface-core five-directional braided composite tubes are fractured in compression and shear failure, while three-dimensional multi-layer wrapping braided composite tubes and three-dimensional seven-directional braided composite tubes are split open in tensile and shear failure. [ABSTRACT FROM AUTHOR]