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This study analyzed the reaction layer and measured the marginal crown fit of cast titanium applied to different phosphate-bonded investments, prepared under the following conditions (liquid concentration/casting temperature): Rema Exakt (RE) - 100%/237 degrees C, 75%/287 degrees C, Castorit Super C (CS)-100%/70 degrees C, 75%/141 degrees C and Rematitan Plus (RP)- 100%/430 degrees C (special to titanium cast, as the control group). The reaction layer was studied using the Vickers hardness test, and analyzed by two way ANOVA and Tukey's HSD tests (alpha = 0.05). Digital photographs were taken of the crowns seated on the die, the misfit was measured using an image analysis system and One-way ANOVA, and Tukey's test was applied (alpha = 0.05). The hardness decreased from the surface (601.17 VHN) to 150 microm (204.03 VHN). The group CS 75%/141 degrees C presented higher hardness than the other groups, revealing higher surface contamination, but there were no differences among the groups at measurements deeper than 150 mum. The castings made with CS - 100%/70 degrees C presented the lowest levels of marginal misfit, followed by RE -100%/237 degrees C. The conventional investments CS (100%) and RE (100%) showed better marginal fit than RP, but the CS (75%) had higher surface contamination.