Search

Phased-array ultrasonic nondestructive evaluation is an effective tool of safety assurance for key structural components. The paper presents a general post-processing methodology for phased-array ultrasonic inspection data. The methodology is developed to integrate three components: mapping of sampling points to structure model, re-sampling from non-uniformly distributed sampling points in phased-array to a uniform volume, and data fusion strategies for multiple channels. An adaptive method called spatially adaptive Gaussian splatting is proposed for data re-sampling and fusion considering the reconstruction resolution and local characteristics of ultrasonic sound paths. This adaptivity provides a viable approach to minimize the effects of under-sampling, over-sampling, and holes which are introduced by the non-uniformly distributed sampling points. The processing of large scale data through segmentation and parallelization techniques is discussed in detail. The effectiveness and performance of the proposed methodology are investigated using actual phased-array ultrasonic testing data. [ABSTRACT FROM AUTHOR]

The paper presents a general method and procedure for fatigue reliability assessment integrating automated ultrasonic non-destructive inspections. The basic structure of an automated ultrasonic inspection system is presented. Fatigue reliability assessment methodology is developed using uncertainty quantification models for detection, sizing, and fatigue model parameters. The probability of detection model is based on a classical log-linear model coupling the actual flaw size with the ultrasonic inspection reported size. Using probabilistic modeling, the distribution of the actual flaw size is derived. Reliability assessment procedure using ultrasonic inspection data is suggested. A steam turbine rotor example with realistic ultrasonic inspection data is presented to demonstrate the overall method. Calculations and interpretations of assessment results based on risk recommendations for industrial applications are given. [ABSTRACT FROM AUTHOR]