1. Effect of milling type and cooling mode on cutting characteristics during CFRP milling using a PCD burr end mill.
- Author
-
Zhang, Lifeng and Zhang, Xiaoguang
- Abstract
Carbon fiber–reinforced polymer (CFRP) composites are widely utilized in the aerospace industry due to their exceptional mechanical properties. In this paper, a regular dodecagon trajectory side milling method was employed to investigate the high-speed cutting performance of CFRP, focusing on the impact of fiber cutting angle, up milling and down milling, processing parameters, and cooling conditions on the cutting characteristics. Results indicate that utilizing the Gr-NMQL cutting lubrication method can significantly improve machining surface quality while reducing cutting force by up to 15%. Additionally, using a PCD burr milling cutter, the normal and tangential cutting forces followed a particular trend: 60° > 30° > 90° > 0° > 150° > 120°. Moreover, when the cutting speed exceeded 200m/min, both normal and tangential cutting forces showed a significant decrease. Cutting along the fiber direction yielded superior machining quality compared to it, and the optimal surface roughness was achieved when cutting along the 90° direction. Finally, a comparative study of up milling and down milling revealed that implementing the up milling process improved both cutting force and surface quality. These findings contribute to a deeper understanding of the high-speed milling performance of CFRP and provide insights for optimizing the machining process. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF