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Sequence design for shape-rolling processes consists of roll pass and profile design, i.e., transforming the billet into a final shape. For the prediction of the mean effective strain of the workpiece during rod rolling, an analytical model by Shinokura and Takai was used. They verified the formula by applying it to a variety of rod-rolling geometries (oval-square, oval-round, square diamond, and diamond-diamond). Today, on the other hand, the finite element (FE) techniques allow analysis of rolling processes in such a way as to simplify the work of design engineers. In this study, a round-oval pass and a round-flat oval pass are analyzed for steel rod rolling. In particular, the analysis of the spread, the surface profile, and cross-sectional area of the workpiece were conducted during rolling. Experimental data such as the maximum spread and the radius are compared with the results of the analytical model and FE analysis.

Reinforced concrete rod produced by European Community countries must comply with standards that establish minimum strength and tensile properties along with other technological and geometrical characteristics; however, possible variability within the assigned limits is not specified. Consequently, a number of manufacturing methods are now used, with the result that over time the mechanical properties of these products vary widely. Increased competition has led to the development of new procedures incorporating both process and quality control. One example is a process based on the heat treatment undergone by the metal bars leaving the final stand of the rolling mill train. In this way, the mechanical and technological properties can be graduated, thereby enhancing strength (particularly yield point) without altering the deformability of the material. This procedure does away with the need to alter the chemical composition of the steel used to manufacture the rods. Process adjustment still relies on the experience of the production manager, however. This paper examines the possibility of applying fuzzy logic computer techniques to the heat treatment process in order to render it more rational and independent of operator unreliability.