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For centrifugal casting 27Cr44Ni5W3Al+MA alloy used in ethylene pyrolysis furnace, its creep behaviours at 1050°C are investigated. The results show that the alloy undergoes three stages during the creep tests under different stress levels ranging from 18 MPa to 30 MPa. The apparent stress index n of the alloy is 6.11, and the creep deformation mechanism is mainly dislocation climbing. During the creep test, the fishbone-like M7C3 inside eutectic precipitates in casted alloy gradually transform to massive M23C6 at the edge of the precipitate. Creep induced voids germinate and connect at the interface of austenite/M23C6 and austenite/Ni3Al, the cavities expand along the M23C6 and Ni3Al, forming micro-cracks and the alloy eventually cracks. [ABSTRACT FROM AUTHOR]

In the present study, the microstructure evolution of 35Cr45NiNb+MA ethylene cracking furnace tubes during service and its effect on the properties were investigated. According to the results, in the early stage of service, the skeletal M7C3 and vermicular NbC were transformed into blocky M23C6 and G phase (Ni16Nb6Si7), respectively, accompanied with many dispersed M23C6 secondary carbides. With the extension of service time, M23C6 carbides on the grain boundaries were transformed into M7C3 with high stacking fault structure and coarsened, and the blocky G phase was transformed into granular NbC. The yield strength and ultimate tensile strength of the aging furnace tubes decreased by 9%-18%, yet the elongation after fracture decreased significantly from 10.0%-14.0% to 3.0%-5.0%. The hardness of the carburized zone of the carburized tubes increased by 10%-17%, and the rupture time decreased by 45%-75% under the test condition of 1100℃ and 16MPa. Finally, the evolution map was summarized. [ABSTRACT FROM AUTHOR]