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Compressive creep behavior of hot-rolled (40%) Mg-Y binary and Mg-Y-Zn ternary dilute solid solution alloys are investigated in this study. Creep strength is substantially improved by the addition of zinc. Activation Energy for creep in Mg-Y and Mg-Y-Zn alloys are around 200 kJ/mol at the temperature range from 480 to 570 K. These values are higher than the activation energy for self-diffusion coefficient in magnesium (135 kJ/mol). Many stacking faults, which are planar type defects are observed on the basal planes of the magnesium matrix in Mg-Y-Zn ternary alloys. TEM observation has been revealed that the non-basala-dislocation slip is significantly activated by these alloys. The rate controlling mechanism of Mg-Y and Mg-Y-Zn dilute alloys are considered to the cross-slip or prismatic-slip controlled dislocation creep with high activation energy for creep, more than 1.5 times higher than the activation energy for creep controlled dislocation climb.

Recycle-type Fe3Al (hereinafter designated as Re-Fe3Al) based alloys reinforced by the carbides of TiC or ZrC were processed by the high frequency induction melting method using a high-carbon Cr steel sludge, Al can scraps and the transition metals of Ti or Zr. The carbides were synthesized by in-situ reaction between the transition metal and carbon in the molten iron aluminum alloy. Vickers hardness values are 309HV0.5 for Re-Fe3Al/TiC alloy, and 473HV0.5 for Re-Fe3Al/ZrC alloy, which are higher than that of P-Fe3Al (preprared from pure-Fe and-Al). The cutting performance of the Re-Fe3Al baed alloys was compared with a High-Speed-Steel (HSS) by cutting tests for pure-Cu extruded bar (C1020) using a lathe under a dry condition. Tool life limit was estimated from frank wear length after the cutting tests of C1020 by finish-machining. Tool life limit of Re-Fe3Al/TiC alloy is more than16 min; P-Fe3Al was 12 min; HSS was 8 min, Re-Fe3Al/ZrC alloy was 7 min at the cutting speed of 100m/min. Also, tool life limit of the Re-Fe3Al/TiC alloy was more than twice times as long as that of the HSS at the cutting speed of 300/min. The relationship between cutting speed and tool life limit clearly indicated that the Re-Fe3Al/TiC alloy was better than the HSS at a higher cutting speed. Therefore, it was concluded that Re-Fe3Al/TiC alloy has excellent cutting tool performance.

First of all, the as-cast microstructures of Mo-rich Mo-Si-B ternary alloys were investigated around the triple junction point of the primary Mo solid solution, Mo5SiB2 and Mo2B in this work, based on the liquidus projections of the Mo-Si-B system which have been reported in earlier studies. Subsequently, their microstructural evolution through heat treatment was investigated. Since Mo2B crystallizes out during solidification into a primary or secondary phase even though the alloy composition lies in the triangle of Mo-Mo5SiB2-Mo3Si in the Mo-Si-B equilibrium phase diagram, the as-cast microstructures include the non-equilibrated Mo2B in wide compositional ranges. However, Mo2B was completely decomposed during heat treatment at 1800 °C for 24 h and this contributed to the development of homogeneous, fine microstructures. On the other hand, since Mo2B was not decomposed perfectly during 24 h of 1600 °C heat treatment, as-cast microstructures largely remained. Therefore, it is realized that the heat treatment at 1800 °C is necessary to obtain well-developed microstructures of Mo-Si-B alloys.

The as-cast microstructure of Mg-5Al-3Ca-2Sm alloy consists of equiaxed α-Mg matrix, (Mg, Al)2Ca eutectic phase and Al-Sm rich intermetallic compounds. This eutectic phase of the extruded alloys was elongated to extrusion direction and size of this phase was finered compare to that of as-cast alloys because of severe deformation during hot extrusion. After hot extrusion, the average grain size of Mg-5Al-3Ca and Mg-5Al-3Ca-2Sm alloys was 4.8 *m and 3.8 *m, respectively. In load-unload hardness test, penetration depth was decreased with added Sm and after extrusion procedure because of grain size refining by addition Sm and large deformation. Hardness value of the alloys containing Sm was higher than that of Mg-5Al-3Ca alloy due to grain refining and formation Al-Sm rich intermetallic compound at gain boundary and α-Mg matrix. Maximum hardness value was obtained at the extruded Mg-5Al-3Ca-2Sm alloy at elevated temperatures.

In this study, the high temperature oxidation behavior of polycrystalline MoSi2 in a low-pressure atmosphere was investigated. Polycrystalline MoSi2 was produced by the spark plasma sintering process. Oxidation tests were carried out at 1500°C at either 10Torr or 760Torr in an Ar-20%O2 atmosphere. For both conditions, the weight change peaked at the initial oxidation stage, and then their weights gradually increased with increasing oxidation time. The sample weight became heavier in the ambient pressure than in the low-pressure, but the evaporation oxidation was not significant in the low-pressure condition. After the low-pressure oxidation tests, the formation of Mo5Si3 in the MoSi2 substrate was identified. The oxidation resistance of MoSi2 at 1500°C is discussed based on the obtained results.

In this study, rapidly solidified Co-Sn-Ti and Co-Sn-Si alloys were investigated as candidate cathodic materials for lithium-ion batteries. (Co0.5Sn0.5)1-xTix (x=0.1, 0.2, 0.3, 0.4) and (Co0.5Sn0.5)0.9Si0.1 alloys were produced by Ar arc-melting. These alloys were further rapidly solidified into ribbons by the single-roll melt-spinning method. Constituent phases in the ribbons were identified by XRD, indicating that all of the alloys were composed of crystalline multi-phases with no amorphous phase. The microstructure of the ribbons was observed by SEM and TEM, and the chemical composition of constituent phases was analyzed by TEM-EDS. It is found from the SEM and TEM observations that the grain size of the constituent phases ranged from tens to hundreds nanometers due to the rapid solidification effect.

In this study, the distribution of colloidal nano-gold particles on the nanoporous surfaces of FeAl single crystals was investigated. Colloidal nano-gold particles were dropped onto the nanoporous surface, and their distribution was observed by TEM. Some of nano-gold particles located at the edges of nanopores. A few additional attempts to improve the wettability of the surfaces were made using surface treatments. As a result, the frequency of nano-gold particles put into nanopores was achieved up to 98.3%.

The apparent activation energy for rupture life sometimes changes from a high value of short term creep to a low value of long term creep. This change results in overestimation of rupture life recognized recently in advanced high Cr ferritic steels. The present study examined how to detect the decrease of activation energy in 9-12 %Cr steels with tempered martensitic lath microstructure. During aging without stress hardness of the tempered martensite microstructures remains almost constant in short term, whereas it decreases with increasing time after long term exposure. The onset of hardness drop can be a good measure of the decrease of activation energy. Causes of the hardness drop and the decrease of activation energy are discussed.

The aims of this research are to investigate the effect of Sm addition in Mg-Al-Ca alloys on microstructure and mechanical properties. Sm addition to Mg-5Al-3Ca based alloys results in the change from dendritic to equiaxed grain morphorlogy and formation of Al-Sm rich itermetallic compounds at grain boundary and α-Mg matrix. And these Al-Sm rich intermetallic compounds were dispersed homogeously and stabilized at high temperature. And maximum yield and ultimate strength value was obtained at Mg-5Al-3Ca-2Sm alloys at elevated temperature because of homogeneous dispersion of stable Al-Sm rich intermetallic compound at high temperature.

As samarium addition was increased, α- Mg matrix morphology was changed from dendritic to equiaxed grains and average value of grain size was decreased from 101.6㎛ to 39.3㎛. Samarium addition to Mg-5Al-3Ca based alloys resulted in the formation of Mg-Al-Sm thernary intermetallic compounds at grain boundarys and α-Mg matrix grains. In these alloys, two kinds of eutectic structure were observed; coarse irregular-shape structure at grain boundary and fine needle-shape structure in the α-Mg matrix grain. It is found that the yield strength and ultimate strength showed the maximum value of 109.1MPa and 139.3 at Mg-5Al-3Ca-2Sm alloy, respectively.

Substructure development through aging and annealing treatments was studied for rapidly solidified TiCo ribbons using TEM. In as-spun ribbons, equiaxed grain structure was developed and its crystal structure was B2-ordered immediately after melt-spinning, while a small amount of fine precipitates existed as second phase. Some grains were dislocation-free but others contained a certain amount of curved or helical dislocations and loops. The dislocation density in the ribbons annealed at 700 °C for 24 h was obviously higher than those in the as-spun ribbons and the ribbons aged at 200 °C for 100 h. The increase of the dislocation density in the annealed ribbons would result from the absorption of excess vacancies. Therefore, the obtained results indicated that a large amount of supersaturated thermal vacancies were retained in TiCo as-spun ribbons by the rapid solidification.