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The inspection of welded structures requires particular attention due to many aspects that define the quality of the product. Deciding on the suitability of welds is a complex process. This work aims to propose a method that can support this qualification. This paper presents a state-of-the-art data-driven evaluation method and its application in the quality assessment of welds. Image processing and CAD modelling software was applied to generate a reference using the Iterative Closest Point algorithm that can be used to generate datasets which represent the model errors. The results demonstrate that the distribution of these variables characterises the typical welding defects. Based on the automated analysis of these distributions, it is possible to reduce the turnaround time of testing, thereby improving the productivity of welding processes.

Human resources are still utilized in many manufacturing systems, so the development of these processes should also focus on the performance of the operators. The optimization of production systems requires accurate and reliable models. Due to the complexity and uncertainty of the human behavior, the modeling of the operators is a challenging task. Our goal is to develop a worker movement diagram based model that considers the stochastic nature of paced open conveyors. The problem is challenging as the simulator has to handle the open nature of the workstations, which means that the operators can work ahead or try to work off their backlog, and due to the increased flexibility of the moving patterns the possible crossings which could lead to the stopping of the conveyor should also be modeled. The risk of such micro-stoppings is calculated by Monte-Carlo simulation. The applicability of the simulator is demonstrated by a well-documented benchmark problem of a wire-harness production process.