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Consolidated, monoclinic ZrO2 polycrystal was produced from undoped ZrO2 powders in air by flash sintering at the sintering temperature of 1350°C for 5 minutes or 3 hours under an applied DC electric field of 175 V/cm. When the ZrO2 was heated under the applied DC field, the electric current of the specimen steeply increased at the furnace temperature of 1335°C below the sintering temperature of 1350°C. When the furnace temperature was decreased from the sintering temperature of 1350°C to room temperature, volumetric expansion associated with tetragonal-to-monoclinic phase transformation gradually took place at the furnace temperature from 1000°C to 750°C, and monoclinic ZrO2 body was remained consolidated even at room temperature in both specimens. In contrast, conventionally sintered ZrO2 without applying DC field exhibited the abrupt volumetric expansion at about 1000°C, and shattered. SEM observation revealed the presence of grain-boundary second phase in the flash-sintered specimen for 3 hours, which is a possible origin of keeping a bulk body at room temperature. The thinner second phase is considered to be formed also in the flash-sintered specimen for 5 minutes, although the formation of the phase could not be observed clearly by SEM observation. On the other hand, XRD measurements showed that directions of the monoclinic ZrO2 grains were oriented along the applied DC field after the isothermal flash sintering for 3 hours while the grain alignment could not be observed in flash-sintered specimen for 5 minutes. The alignment of ZrO2 grains observed in the isothermal flash sintering is considered to be closely related to the preferential direction of oxygen ionic conduction and the second phase formed along grain boundaries.

In BaTiO3, flash-sintering associated with a surge of the specimen electric current sometimes results in an inhomogeneous microstructure including Ti-excess secondary phases because of discharging. We applied field-assisted sintering technique (FAST) under precisely controlled specimen current that was set just below the threshold value for the occurrence of flash event for BaTiO3, to avoid the occurrence of the discharging. As a result, uniform and fine-grained compacts were obtained without any secondary phases. A relative density of approximately 92% was achieved under FAST condition of 100 V/cm with a limiting current of 72 mA and soaking time of 3 hours at 1070°C. The voltages during sintering under a constant current of 72 mA were found to decrease during the soaking process. Electron energy loss spectroscopy revealed the generation of excess oxygen vacancies at/near grain boundaries. The excess oxygen vacancies induced by application of DC electric fields were confirmed to reduce the voltages and to retard the shrinkage rate in a final sintering stage.

Summary An electron beam (EB) generated by a scanning electron microscope (SEM) was used to irradiate two samples having different thermal conductivities, and the resulting temperatures of the EB-irradiated areas as well as the temperature distributions within the samples were then measured using a thermal camera. These measurements showed overall increases in sample temperatures, as well as revealed temperature rises at the EB-irradiated areas that had little difference with one of the theoretical predictions. Differences between the actual and the predicted temperature measurements were analysed in terms of the accuracy with which parameters could be estimated. The temperature distributions of the samples were measured and, On the basis of the results, it was hypothesized that the temperature differential over an irradiated sample will be inversely correlated with its thermal conductivity.