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Given the outstanding progress in research over the past decade, perovskite photovoltaics (PV) is about to step up from laboratory prototypes to commercial products. For this to happen, realizing scalable processes to allow the technology to transition from solar cells to modules is pivotal. This work presents all-evaporated perovskite PV modules with all thin films coated by established vacuum deposition processes. A common 532-nm nanosecond laser source is employed to realize all three interconnection lines of the solar modules. The resulting module interconnections exhibit low series resistance and a small total lateral extension down to 160 μm. In comparison with interconnection fabrication approaches utilizing multiple scribing tools, the process complexity is reduced while the obtained geometrical fill factor of 96% is comparable with established inorganic thin-film PV technologies. The all-evaporated perovskite minimodules demonstrate power conversion efficiencies of 18.0% and 16.6% on aperture areas of 4 and 51 cm$^{2}$, respectively. Most importantly, the all-evaporated minimodules exhibit only minimal upscaling losses as low as 3.1%$_{rei}$ per decade of upscaled area, at the same time being the most efficient perovskite PV minimodules based on an all-evaporated layer stack sequence.

Many economic and environmental studies on novel perovskite solar cells (PSCs), published ex post the development stage to investigate the market competitiveness, have focused on laboratory-scale PSC architectures that are not amenable for upscaling. In this paper, we evaluate the market potential and environmental sustainability of a scalable carbon-electrode-based PSC by benchmarking it to the market dominating c-Si photovoltaics and CIGS thin film photovoltaics. The analysis covers the PSCs full lifecycle, at the module and system levels (residential and utility scale), and is based on realistic annual energy output data derived from energy yield calculations. We find that this PSC can produce electricity at low cost (3–6 €cents/kWh), with lowest energy payback (0.6–0.8years) and greenhouse gas emissions (15–25g CO2eq./kWh) compared with grid-connected PV market alternatives, assuming 25 years of lifetime, expected PV system cost reductions, and PSC module recycling and refurbishment.

In nanoimprint lithography (NIL), the imprinting stamp's fabrication is still a significant cost factor among the consumables. Bottom-up lithography approaches based on a phase-separation of polymer blends can provide a cost-effective route for fabricating these stamps. Today's polymers used to prepare phase-separated nanostructures (PSN), however, exhibit low glass transition temperatures. As a result, the PSN are prone to in-plane stamp distortions in the presence of high imprinting pressure and temperature, limiting their practical relevance for NIL. Here, the realization of mechanically and thermally stable PSN-based imprinting stamps for NIL systems via a phase-separation of a homopolymer/inorganic–organic hybrid polymer blend is reported. It is demonstrated that these imprinting stamps are easily tunable and scalable by adjusting the formulation of homopolymer/hybrid polymer mixture and deposition conditions. Feature sizes in PSN ranging from a few μm down to 100 nm are achieved through an interplay of these factors. As demonstrations of the envisioned applications, the developed imprinting stamps are integrated into a roll-to-roll NIL system for patterning a polystyrene thin-film. Moreover, light management is demonstrated by nanopatterning of a perovskite semiconductor in plate-to-plate process. The nanopatterned perovskite film achieves an integrated absorption and a photoluminescence emission peak increase of 7%$_{rel}$ and 121%$_{rel}$, respectively.

ispartof: PROGRESS IN PHOTOVOLTAICS vol:27 issue:8 pages:733-738 status: published

Nanophotonic gratings can be used for efficient light trapping in crystalline silicon solar cells. A common challenge is the high quality surface passivation, when applying such gratings. In this article, we report on the prototyping of the application of nanophotonic grating back contacts to planar silicon heterojunction solar cells for improved light trapping. These back contacts are processed after the Si wafer passivation, omitting any direct texturing of the absorber layer. Thereby, maintaining the integrity of the planar passivation layer of high quality and simultaneous light trapping is realized. The induced light-trapping effect is further studied by photoluminescence imaging, external quantum efficiency measurements as well as absorptance measurements of solar cells applying nanophotonic grating back contacts of different grating periods. A clear correlation is found for the three characterization methods which allows the optimal period for efficient light trapping in the investigated solar cells to be identified. For the optimized grating period of the nanophotonic grating back contact an increased short-circuit current density is obtained and the power conversion efficiency is enhanced by 0.4%, absolute.

Maintaining efficient light management is an essential part for obtaining high efficiency flexible thin-film solar cells. Transparent plastic films like polyethylene terephthalate (PET) are a cost efficient substrate alternative but also impose additional constraints on the light management approaches available. In this study, we investigate and compare two approaches to prepare substrates with light scattering characteristics. We have developed low temperature ZnO:Al layers, which are fully compatible with PET substrates, and are textured by wet-chemical methods. These low temperature textured ZnO:Al layers implemented in amorphous silicon solar cells on glass substrates result in similar efficiencies as highly optimized high temperature-etched ZnO:Al layers. Nanoimprint lithography was used as an alternative light management approach and we show that an improved solar cell performance can be achieved on flexible PET substrates with both methods. Besides the effect on solar cell performance, pros and cons of both approaches with respect to flexibility in choice of materials and textures, fabrication process, stress evolution, and reproducibility are discussed.

High power conversion efficiency (PCE) perovskite solar cells (PSCs) rely on optimal alignment of the energy bands between the perovskite absorber and the adjacent charge extraction layers. However, since most of the materials and devices of high performance are prepared by solution‐based techniques, a deposition of films with thicknesses of a few nanometers and therefore a detailed analysis of surface and interface properties remains difficult. To identify the respective photoactive interfaces, photoelectron spectroscopy measurements are performed on device stacks of methylammonium‐lead‐iodide (MAPI)‐based PSCs in classical and inverted architectures in the dark and under illumination at open‐circuit conditions. The analysis shows that vacuum‐deposited MAPI perovskite absorber layers are n‐type, independent of the architecture and of the charge transport layer that it is deposited on (n‐type SnO$_{2}$ or p‐type NiO$_{x}$). It is found that the majority of the photovoltage is formed at the n‐MAPI/p‐HEL (hole extraction layer) junction for both architectures, highlighting the importance of this interface for further improvement of the photovoltage and therefore also the PCE. Finally, an experimentally derived band diagram of the completed devices for the dark and the illuminated case is presented.

Solution���processed tin oxide (SnO$_{x}$ ) electron transport layers demonstrate excellent performance in various optoelectronic devices and offer the ease of facile and low cost deposition by various printing techniques. The most common precursor solution for the preparation of SnO$_{x}$ thin films is SnCl$_{2}$ dissolved in ethanol. In order to elucidate the mechanism of the precursor conversion at different annealing temperatures and the optoelectronic performance of the SnO$_{x}$ electron transport layer, phonon and vibrational infrared and photoelectron spectroscopies as well as atomic force microscopy are used to probe the chemical, physical, and morphological properties of the SnO$_{x}$ thin films. The influence of two different solvents on the layer morphology of SnO$_{x}$ thin films is investigated. In both cases, an increasing annealing temperature not only improves the structural and chemical properties of solution���processed SnO$_{x}$, but also reduces the concentration of tin hydroxide species in the bulk and on the surface of these thin films. As a prototypical example for the high potential of printed SnO$_{x}$ layers for solar cells, high performance perovskite solar cells with a stabilized power conversion efficiency of over 15% are presented.

We present a universally applicable 3D‐printed external light trap for enhanced absorption in solar cells. The macroscopic external light trap is placed at the sun‐facing surface of the solar cell and retro‐reflects the light that would otherwise escape. The light trap consists of a reflective parabolic concentrator placed on top of a reflective cage. Upon placement of the light trap, an improvement of 15% of both the photocurrent and the power conversion efficiency in a thin‐film nanocrystalline silicon (nc‐Si:H) solar cell is measured. The trapped light traverses the solar cell several times within the reflective cage thereby increasing the total absorption in the cell. Consequently, the trap reduces optical losses and enhances the absorption over the entire spectrum. The components of the light trap are 3D printed and made of smoothened, silver‐coated thermoplastic. In contrast to conventional light trapping methods, external light trapping leaves the material quality and the electrical properties of the solar cell unaffected. To explain the theoretical operation of the external light trap, we introduce a model that predicts the absorption enhancement in the solar cell by the external light trap. The corresponding calculated path length enhancement shows good agreement with the empirically derived value from the opto‐electrical data of the solar cell. Moreover, we analyze the influence of the angle of incidence on the parasitic absorptance to obtain full understanding of the trap performance. © 2015 The Authors. Progress in Photovoltaics: Research and Applications published by John Wiley & Sons, Ltd.

KGaA, Weinheim Mixed-dimensional perovskite solar cells combining 3D and 2D perovskites have recently attracted wide interest owing to improved device efficiency and stability. Yet, it remains unclear which method of combining 3D and 2D perovskites works best to obtain a mixed-dimensional system with the advantages of both types. To address this, different strategies of combining 2D perovskites with a 3D perovskite are investigated, namely surface coating and bulk incorporation. It is found that through surface coating with different aliphatic alkylammonium bulky cations, a Ruddlesden–Popper “quasi-2D” perovskite phase is formed on the surface of the 3D perovskite that passivates the surface defects and significantly improves the device performance. In contrast, incorporating those bulky cations into the bulk induces the formation of the pure 2D perovskite phase throughout the bulk of the 3D perovskite, which negatively affects the crystallinity and electronic structure of the 3D perovskite framework and reduces the device performance. Using the surface-coating strategy with n-butylammonium bromide to fabricate semitransparent perovskite cells and combining with silicon cells in four-terminal tandem configuration, 27.7% tandem efficiency with interdigitated back contact silicon bottom cells (size-unmatched) and 26.2% with passivated emitter with rear locally diffused silicon bottom cells is achieved in a 1 cm2 size-matched tandem.

In this work, we report on the prototyping of thin-film silicon tandem solar cells with periodic light-trapping textures. Our approach combines an industrial applicable nano-imprint process, for the fabrication of advanced light management concepts, with state-of-the-art thin film silicon solar cell technology. In a joint experimental effort between project partners of the European thin-film silicon project “Fast-Track”, we demonstrate that optimal periodic light-trapping nano-textures at the front-side of a multi-junction solar cell enhance the power conversion efficiency of the device in comparison to solar cells with conventional textured TCO (transparent conductive oxide) front contacts from 11.7% to 12.1%. This improved power conversion efficiency is mainly driven by an enhancement of the short-circuit current density through the use of periodic light-trapping nano-textures.

All-perovskite multijunction photovoltaics, combining a wide-bandgap (WBG) perovskite top solar cell (EG ≈1.6–1.8 eV) with a low-bandgap (LBG) perovskite bottom solar cell (EG 33%. While the research on WBG perovskite solar cells has advanced rapidly over the past decade, LBG perovskite solar cells lack PCE as well as stability. In this work, vacuum-assisted growth control (VAGC) of solution-processed LBG perovskite thin films based on mixed Sn–Pb perovskite compositions is reported. The reported perovskite thin films processed by VAGC exhibit large columnar crystals. Compared to the well-established processing of LBG perovskites via antisolvent deposition, the VAGC approach results in a significantly enhanced charge-carrier lifetime. The improved optoelectronic characteristics enable high-performance LBG perovskite solar cells (1.27 eV) with PCEs up to 18.2% as well as very efficient four-terminal all-perovskite tandem solar cells with PCEs up to 23%. Moreover, VAGC leads to promising reproducibility and potential in the fabrication of larger active-area solar cells up to 1 cm².

A key challenge for the commercialization of perovskite photovoltaics is the transfer of high‐quality spin coated perovskite thin‐films toward applying industry‐scale thin‐film deposition techniques, such as slot‐die coating, spray coating, screen printing, or inkjet printing. Due to the complexity of the formation of polycrystalline perovskite thin‐films from the precursor solution, efficient strategies for process transfer require advancing the understanding of the involved dynamic processes. This work investigates the fundamental interrelation between the drying dynamics of the precursor solution thin‐film and the quality of the blade coated polycrystalline perovskite thin‐films. Precisely defined drying conditions are established using a temperature‐stabilized drying channel purged with a laminar flow of dry air. The dedicated channel is equipped with laser reflectometry at multiple probing positions, allowing for in situ monitoring of the perovskite solution thin‐film thickness during the drying process. Based on the drying dynamics as measured at varying drying parameters, namely at varying temperature and laminar air flow velocity, a quantitative model on the drying of perovskite thin‐films is derived. This model enables process transfer to industry‐scale deposition systems beyond brute force optimization. Via this approach, homogeneous and pinhole‐free blade coated perovskite thin‐films are fabricated, demonstrating high power conversion efficiencies of up to 19.5% (17.3% stabilized) in perovskite solar cells.

Hybrid organic-inorganic metal halide perovskite semiconductors provide opportunities and challenges for the fabrication of low-cost thin-film photovoltaic devices. The opportunities are clear: the power conversion efficiency (PCE) of small-area perovskite photovoltaics has surpassed many established thin-film technologies. However, the large-scale solution-based deposition of perovskite layers introduces challenges. To form perovskite layers, precursor solutions are coated or printed and these must then be crystallized into the perovskite structure. The nucleation and crystal growth must be controlled during film formation and subsequent treatments in order to obtain high-quality, pin-hole-free films over large areas. A great deal of understanding regarding material engineering during the perovskite film formation process has been gained through spin-coating studies. Based on this, significant progress has been made on transferring material engineering strategies to processes capable of scale-up, such as blade coating, spray coating, inkjet printing, screen printing, relief printing, and gravure printing. Here, an overview is provided of the strategies that led to devices deposited by these scalable techniques with PCEs as high as 21%. Finally, the opportunities to fully close the shrinking gap to record spin-coated solar cells and to scale these efficiencies to large areas are highlighted.

In this work, we present a technology for a high precision nanostructure replication process based on ultraviolet nanoimprint lithography for the application in the field of thin-film photovoltaics. The potential of the technology is demonstrated by the fabrication of microcrystalline silicon thin-film prototype solar cells. The high accuracy replication of random microstructures made from sputtered and etched ZnO:Al, used to scatter the incident light in thin solar cells, is shown by local topography investigations of the same 7.5 × 7.5 µm2 area on the master and the replica. Different types of imprint resists and imprint moulds were investigated to find the optimal, high precision replication technology. Two types of thin-film silicon solar cells, in p-i-n and n-i-p configuration, were fabricated to study the potential of the imprint technology for different applications. It is shown that solar cells deposited on an imprinted glass hold similar performances compared with reference solar cells fabricated with a standard process on textured ZnO:Al. Thus, it is demonstrated that the replication of light scattering structures by using an imprint process is an attractive method to decouple the scattering properties from the layer forming the electrical front contact. Because a simple and cheap high throughput process is used, this study additionally proves the relevance for the industrial mass production in the field of photovoltaics. Copyright © 2013 John Wiley & Sons, Ltd.

© 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Organometal halide perovskites are attracting strong interest as light-harvesting absorber materials in single- and multijunction solar cells. In order to advance the technology, careful optical design of the device architecture and elaborate analysis of optical losses are essential. In this work, a detailed optical analysis of semitransparent and opaque planar CH3NH3PbI3 solar cells is reported. Using a combination of variable-angle spectroscopic ellipsometry and spectrophotometry data, the complex refractive indices of all involved materials in the device architecture are accurately determined, taking the underlying layer stack explicitly into account. The optical properties of partial and complete layer stacks of solar cells, comprising CH3NH3PbI3 films with different CH3NH3PbI3 surface topography roughnesses, are simulated using the transfer-matrix method. Very good agreement between simulated and experimental data is demonstrated. Sub-bandgap absorption is observed in CH3NH3PbI3 layer stacks, which is by means of a ray-tracing model shown to be related to diffuse scattering at the multicrystalline CH3NH3PbI3/air interface. Finally, the optical losses of all layers are discriminated for opaque and semitransparent CH3NH3PbI3 solar cells and four-terminal perovskite/Si tandem solar cells. ispartof: Advanced Optical Materials vol:5 issue:18 status: published

Thin-film silicon solar cells often rely on a metal back reflector separated from the silicon layers by a thin rear dielectric as a back reflector (BR) design. In this work, we aim to obtain a better insight into the influence of the rear-dielectric/Ag BR design on the optical performance of hydrogenated microcrystalline silicon (µc-Si:H) solar cells. To allow the application of a large variety of rear dielectrics combined with Ag BRs of diverse topographies, the solar cell is equipped with a local electrical contact scheme that enables the use of non-conductive rear dielectrics such as air or transparent liquids of various refractive indices n. With this approach, detached Ag BRs having the desire surface texture can be placed behind the same solar cell, yielding a direct and precise evaluation of their impact on the optical cell performance. The experiments show that both the external quantum efficiency and the device absorptance are improved with decreasing n and increasing roughness of the BR. Calculations of the angular intensity distribution of the scattered light in the µc-Si:H are presented. They allow for establishing a consistent picture of the light trapping in the solar cell. Copyright © 2013 John Wiley & Sons, Ltd.

© 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Stability is one of the key challenges for industrial scale commercialization of perovskite solar cells. In this work, a degradation mechanism that depends on materials and bias conditions of the device during light-soaking is proposed. The observed degradation is linked to the additive 4-tert-butyl pyridine (tBP), crucial to the hole transport layer of most perovskite solar cells, and gold. This conclusion is reached through the statistical analysis of multiple compositional profiles of light-soaked and nonlight-soaked devices and by selective replacement of material layers of the device. Moreover, the rate of the light-induced degradation is enhanced by operation at forward bias, which is required for power generation. Thus, this work stresses the need for the development of transport layers that do not require tBP, and to replace gold to produce high-performing devices that are also stable under operating conditions. ispartof: ADVANCED ENERGY MATERIALS vol:8 issue:23 status: published

This work demonstrates a performance improvement of state-of-the-art silicon solar cells by cloaking their metal contact fingers. The cloaking free-form surfaces are fabricated on silicon heterojunction solar cells using direct laser writing of polymers and subsequent soft imprinting. Cloaking performance is determined experimentally by measuring spatially resolved and angle-resolved current generation and the spectral response of the cell. The short-circuit current density of the cell increases by 7.3%; its power-conversion efficiency is enhanced by 9.3%. Overcompensation of the shadowing loss is found to be caused by improved light-gathering and light-trapping in the polymer layer. The experimental findings are in good agreement to ray-tracing simulations.

Multijunction solar cells employing perovskite and crystalline-silicon (c-Si) light absorbers bear the exciting potential to surpass the efficiency limit of market-leading single-junction c-Si solar cells. However, scaling up this technology and maintaining high efficiency over large areas are challenging as evidenced by the small-area perovskite/c-Si multijunction solar cells reported so far. In this work, a scalable four-terminal multijunction solar module design employing a 4 cm2 semitransparent methylammonium lead triiodide perovskite solar module stacked on top of an interdigitated back contact c-Si solar cell of identical area is demonstrated. With a combination of optimized transparent electrodes and efficient module design, the perovskite/c-Si multijunction solar modules exhibit power conversion efficiencies of 22.6% on 0.13 cm2 and 20.2% on 4 cm2 aperture area. Furthermore, a detailed optoelectronic loss analysis along with strategies to enhance the performance is discussed.

We present a precise and flexible method to investigate the impact of diverse detached reflector designs on the optical response of p–i–n thin-film silicon solar cells. In this study, the term detached reflectors refers to back reflectors that are separated from the silicon layers by an intermediate rear dielectric of several micrometers. Based on the utilization of a highly conductive n-doped layer and a local electrical contact scheme, the method allows the use of non-conductive rear dielectrics such as air or transparent liquids. With this approach, diverse combinations of back reflector and rear dielectric can be placed behind the same solar cell, providing a direct evaluation of their impact on the device performance. We demonstrate the positive effect of a rear dielectric of low refractive index on the light trapping and compare the performance of solar cells with an air/Ag and a standard ZnO/Ag back reflector design. (© 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)

Solution-based semiconductors give rise to the next generation of thin-film electronics. Solution-based silicon as a starting material is of particular interest because of its favorable properties, which are already vastly used in conventional electronics. Here, the application of a silicon precursor based on neopentasilane for the preparation of thin-film solar cells is reported for the first time, and, for the first time, a performance similar to conventional fabrication methods is demonstrated. Because three different functional layers, n-type contact layer, intrinsic absorber, and p-type contact layer, have to be stacked on top of each other, such a device is a very demanding benchmark test of performance of solution-based semiconductors. Complete amorphous silicon n-i-p solar cells with an efficiency of 3.5% are demonstrated, which significantly exceeds previously reported values.