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To solve the unreasonable energy distribution and excessive energy waste in the steam system of iron and steel (I&S) industry, a mixed integer linear programming model based on the theory of exergy and energy level is developed in this study to optimize the steam system. After optimization, the utilization potential of waste energy is found. Then, several waste energy recovery technologies are compared according to their application results. The results show that the exergy efficiency of steam system is 74.065%. After optimization, the exergy efficiency of steam system is increased by 10.568%, the energy input of the I&S enterprise is reduced by 84.30 MJ t−1‐CS−1, and waste energy potential is found at hot rolling, sintering, and converter. Herein, flue gas waste heat from hot rolling and sintering is recovered using series two‐stage Organic Rankine Cycle with cyclopentane as the working fluid, and steam waste energy from converter is recovered using saturated steam power generation. These waste energy technologies increase the electricity generation of I&S enterprise by 15.25 kWh t−1‐CS−1. Overall, combining the optimization model with the use of waste energy recovery technologies is necessary and effective for I&S enterprise to increase their energy efficiency. [ABSTRACT FROM AUTHOR]

Application of energy saving and consumption reduction technologies in the iron and steel industry (ISI) is an effective way to achieve sustainable development. As the highly energy‐consuming ironmaking system is an important part of steel production, reducing its exergy loss is of great significance for overall energy saving in ISI. The optimization model of the ironmaking system is established in this study based on the law of conservation of mass and the second law of thermodynamics. For the target of minimum exergy loss, material and energy systems of ironmaking are optimized and analyzed. Factors that influence the ironmaking system are further discussed. The results show that the minimum exergy loss of the ironmaking system is 4605.80 MJ t‐HM−1 by improving operation conditions. Among them, 51.15% of the total exergy loss is contributed by the blast furnace ironmaking process. [ABSTRACT FROM AUTHOR]

Evaluating the energy efficiency of the iron and steel smelting route is of vital significance to achieve energy saving and consumption reduction. By establishing an input‐use‐end model, a new index is put forward herein to evaluate the energy utilization of the iron and steel smelting route—energy utilization efficiency. Furthermore, energy utilization efficiency of a typical iron and steel smelting route is analyzed based on the established network diagram. The results show that 1) the cleaned coal is the largest energy input in the whole route, which is 14 460.4 MJ, followed by injected coal. 2) About 57.6% of primary energy is converted into byproduct gases and 31.7% of that is converted into various waste heats. 3) The energy loss of the whole route is 9583.8 MJ, of which the direct loss, indirect loss, and internal loss are 2630.8, 5366.9, and 1586.1 MJ, respectively, accounting for 14.5%, 29.5%, and 8.7% of the total purchased energy. 4) The energy utilization efficiency of the whole process is 47.6%. 5) Improving energy recovery is the most effective measure to improve energy utilization efficiency instead of degrading energy input and changing product structure. [ABSTRACT FROM AUTHOR]