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Conductive polymer composites (CPCs) with pyroresistive behaviour are of interest for a wide variety of applications such as safe batteries, resettable fuses, temperature sensors and self‐regulating heating devices. Due to their ease of processing, low density, tunable electrical properties, good oxidation resistance, and good flexibility and toughness, CPCs have become the preferred choice of pyroresistive materials in a number of applications. The pyroresistive behaviour of CPCs can be tuned to satisfy the specific requirements of different applications. In this perspective paper, recent progress in the use of pyroresistive CPCs is reviewed. In particular, various factors influencing their performance are discussed and compared, in connection with the associated application, with a special focus on reproducibility and positive temperature coefficient intensity levels. Some of the remaining challenges are identified, together with future prospects in this evolving field. © 2018 Society of Chemical Industry After a brief but systematic discussion on the key aspects of pyroresistivity in conductive polymer composites, this paper gives a perspective on the most promising commercial applications, in particular in batteries safety, as temperature sensors and self‐regulating heaters. [ABSTRACT FROM AUTHOR]

Abstract: A low‐permittivity dielectric ceramic Li2GeO3 was prepared by the solid‐state reaction route. Single‐phase Li2GeO3 crystallized in an orthorhombic structure. Dense ceramics with high relative density and homogeneous microstructure were obtained as sintered at 1000‐1100°C. The optimum microwave dielectric properties were achieved in the sample sintered at 1080°C with a high relative density ~ 96%, a relative permittivity εr ~ 6.36, a quality factor Q × f ~ 29 000 GHz (at 14.5 GHz), and a temperature coefficient of resonance frequency τf ~ −72 ppm/°C. The sintering temperature of Li2GeO3 was successfully lowered via the appropriate addition of B2O3. Only 2 wt.% B2O3 addition contributed to a 21.2% decrease in sintering temperature to 850°C without deteriorating the dielectric properties. The temperature dependence of the resonance frequency was successfully suppressed by the addition of TiO2 to form Li2TiO3 with a positive τf value. These results demonstrate potential applications of Li2GeO3 in low‐temperature cofiring ceramics technology. [ABSTRACT FROM AUTHOR]

Smart heating devices with reliable self-regulating performances and high efficiency, combined with additional properties like mechanical flexibility, are of particular interest in healthcare, soft robotics, and smart buildings. Unfortunately, the development of smart heaters necessitates managing normally conflicting requirements such as good self-regulating capabilities and efficient Joule heating performances. Here, a simple and universal materials design strategy based on a series connection of different conductive polymer composites (CPC) is shown to provide unique control over the pyroresistive properties. Hooke's and Kirchhoff's laws of electrical circuits can simply predict the overall pyroresistive behavior of devices connected in series and/or parallel configurations, hence providing design guidelines. An efficient and mechanically flexible Joule heating device is hence designed and created. The heater is characterized by a zero temperature coefficient of resistance below the self-regulating temperature, immediately followed by a large and sharp positive temperature coefficient (PTC) behavior with a PTC intensity of around 106. Flexibility and toughness is provided by the selected elastomeric thermoplastic polyurethane (TPU) matrix as well as the device design. The universality of the approach is demonstrated by using different polymer matrices and conductive fillers for which repeatable results are consistently obtained. [ABSTRACT FROM AUTHOR]

We propose a new synthetic route towards nanoporous functional carbon materials based on salt templating with pore-padding approach (STPP). STPP relies on the use of a pore-padding agent that undergoes an initial polymerisation/ condensation process prior to the formation of a solid carbon framework. The pore-padding agent allows tailoring hierarchically the pore-size distribution and controlling the amount of heteroatom (nitrogen in this case) functionalities as well as the type of nitrogen (graphitic, pyridinic, oxides of nitrogen) incorporated within the carbon framework in a single-step-process. Our newly developed STPP method offers a unique pathway and new design principle to create simultaneously high surface area, microporosity, functionality and pore hierarchy. The functional carbon materials produced by STPP showed a remarkable CO2/N2 selectivity. At 273 K, a carbon with only micropores offered an exceptionally high CO2 adsorption capacity whereas a carbon with only mesopores showed promising CO2-philicity with high CO2/N2 selectivity in the range of 46-60 %, making them excellent candidates for CO2 capture from flue gas or for CO2 storage. [ABSTRACT FROM AUTHOR]

A novel processing methodology that allows combined preheating and Flash- SPS ( FSPS) of silicon carbide-based materials has been developed. Beta-SiC (+10 wt% B4C) powders were densified (Ф 20 mm) up to 96% of their theoretical density in 17 s under an applied pressure of 16 MPa (5 kN). The flash event was attributed to the sharp positive temperature dependence of the electrical conductivity (thermal runaway) of SiC, and a sudden increase in electric power absorption (Joule heating) of the samples after a sufficient preheating temperature (>600°C) was reached. The microstructural evolution was analyzed by examining materials densified by FSPS in the range of 82%-96% theoretical densities. FEM modeling results suggest that the FSPS heating rate was of the order of 8800°C/min. A comparative analysis was done between FSPS and reference samples (sintered using conventional SPS in the temperature range of 1800°C-2300°C). This allowed for a better understanding of the temperatures generated during FSPS, and in turn the sintering mechanisms. We also demonstrated the scalability of the FSPS process by consolidating a large α-SiC disk (Ф 60 mm) in about 60 s inside a hybrid SPS furnace equipped with an induction heater, which allowed us to achieve sufficient preheating (1600°C) of the material to achieve FSPS. [ABSTRACT FROM AUTHOR]

Pure ZrB2 powder was Flash sintered in an SPS furnace ( FSPS). The samples were densified up to 95.0% in 35 s under an applied pressure of 16 MPa. Compared to Conventional SPS ( CSPS), the newly developed FSPS technique resulted in an unprecedented energy and time savings of about 95% and 98% respectively. ZrB2 monoliths obtained by CSPS and FSPS were compared with respect to microstructures, densification behavior, and grain growth. The developed methodology might find application to a wide range of highly conductive ceramics as such refractory borides and carbides. [ABSTRACT FROM AUTHOR]

Pure ZrB2 powder was Flash sintered in an SPS furnace ( FSPS). The samples were densified up to 95.0% in 35 s under an applied pressure of 16 MPa. Compared to Conventional SPS ( CSPS), the newly developed FSPS technique resulted in an unprecedented energy and time savings of about 95% and 98% respectively. ZrB2 monoliths obtained by CSPS and FSPS were compared with respect to microstructures, densification behavior, and grain growth. The developed methodology might find application to a wide range of highly conductive ceramics as such refractory borides and carbides. [ABSTRACT FROM AUTHOR]