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Inkjet printing was applied to manufacture silica-based gas separation membranes, which were coated on a pore-graduated alumina substrate with a mesoporous γ-alumina interlayer. A silica sol diluted by 1-propanol was used to print the membrane layer followed by thermal treatment in a rapid thermal processing furnace. The membrane thickness was varied between 30 and 110 nm by conducting one, two, and three coating steps. In the latter case, H2 permeance in the range of 2.0 × 10−8-3.3 × 10−8 mol/s·m2·Pa combined with H2/CO2 selectivities in the range of 15-25 were achieved, proving the concept that inorganic gas separation membranes can be successfully processed by inkjet printing. [ABSTRACT FROM AUTHOR]

2-Component-Metal Injection Moulding (2-C-MIM) is a technique derived from plastics industry which has been adapted to metal powders. In the present work, the production of titanium implants with a gradient in porosity was demonstrated by using this technology, starting from titanium feedstocks with and without space holder particles (NaCl, 350-500 µm). Binder systems specially tailored for the application were developed. Compared to established production routes, the net-shape fabrication of titanium implants by 2-C-MIM promises a significant reduction of cost if aiming at large scale production. The feasibility study was accompanied by a detailed characterisation of each production step of 2-C-MIM process including influence of MIM processing on mechanical properties. [ABSTRACT FROM AUTHOR]

Thin-film La0.58Sr0.4Co0.2Fe0.8O3-δ (LSCF58428) exhibits high oxygen permeability due to its high ionic and electronic conductivity. In order to increase the oxygen flux, a thin-film membrane on a structural substrate is beneficial. Different Ni-based alloys were studied as potential substrate materials. The chemical compositions and thermal expansion coefficients of Nibased alloys were measured in this study. LSCF58428 layers were screen printed on Ni-based alloys and cofired at a high temperature in air. Microstructural and elemental analyses of samples were conducted using a scanning electron microscope and energy-dispersive X-ray spectroscope. X-ray diffraction was used to investigate the phase compositions. The Ni-based alloy, MCrAlY (with M = Ni, Co), with a high Al content showed better chemical compatibility with perovskite material at high temperatures than other Ni-based alloys. A reaction occurred between Sr in the perovskite and the alumina-based surface layer on MCrAlY. However, the reaction zone was found to be stable in mid-term annealing at 800°C in air. Hence, it is expected that this reaction will not prevent application as an oxygen transport membrane. Three different cofiring atmospheres were investigated. Air was found to be the only possible cofiring atmosphere. [ABSTRACT FROM AUTHOR]

High-performance solid oxide fuel cells require a thin and gas-tight electrolyte membrane that must be coated on a porous and relatively rough support. A pretreatment of the delivered submicronmeter electrolyte powder of 8 mol%-yttria-stabilized zirconia (8YSZ) yielded a reduced sintering mismatch between the anode substrate made from NiO/8YSZ and the electrolyte coating. Furthermore, it also enhanced the powder packing inside the green film. Constrained sintering usually leads to inadequate film density and an unfavorable pore deformation and orientation. It was demonstrated that these limitations can be resolved by using a coshrinking substrate in a planar cell design. Relative densities of >97% were achieved, which are higher than those for free-standing layers. Additionally, the camber behavior was investigated in dependence of the temperature program with and without gravity effects, giving an overall suggestion for the cofiring parameters of the electrolyte. [ABSTRACT FROM AUTHOR]

Perovskite-type SrZrO3 was investigated as an alternative to yttria-stabilized zirconia (YSZ) material for thermal barrier coating (TBC) applications. Three phase transformations (orthorhombic↔pseudo-tetragonal↔tetragonal↔cubic) were found only by heat capacity measurement, whereas the phase transformation from orthorhombic to pseudo-tetragonal was found in thermal expansion measurements. The thermal expansion coefficients (TECs) of SrZrO3 coatings were at least 4.5% larger than YSZ coatings up to 1200°C. Mechanical properties (Young's modulus, hardness, and fracture toughness) of dense SrZrO3 showed lower Young's modulus, hardness, and comparable fracture toughness with respect to YSZ. The “steady-state” sintering rate of a SrZrO3 coating at 1200°C was 1.04 × 10−9 s−1, which was less than half that of YSZ coating at 1200°C. Plasma-sprayed coatings were produced and characterized. Thermal cycling with a gas burner showed that at operating temperatures ∼1250°C the cycling lifetime of SrZrO3/YSZ double-layer coating (DLC) was more than twice as long as SrZrO3 coating and comparable to YSZ coating. However, at operating temperatures >1300°C, the cycling lifetime of SrZrO3/YSZ DLC was comparable to the optimized YSZ coating, indicating SrZrO3 might be a promising material for TBC applications at higher temperatures compared with YSZ. [ABSTRACT FROM AUTHOR]

The article presents a research on the behaviour upon re-oxidation to determine the redox stability of anode-supported of solid oxide fuel cells (SOFCs). The study covered the influences of reoxidation parameters such as temperature, time of re-oxidation, air flow rate and substrate thickness for SOFCs. A list of materials is provided, along with the experimental procedure and discussion topics.

Zirconia doped with 3.2–4.2 mol% (6–8 wt%) yttria (3–4YSZ) is currently the material of choice for thermal barrier coating topcoats. The present study examines the ZrO2-Y2O3Ta2O5/Nb2O5 systems for potential alternative chemistries that would overcome the limitations of the 3–4YSZ. A rationale for choosing specific compositions based on the effect of defect chemistry on the thermal conductivity and phase stability in zirconia-based systems is presented. The results show that it is possible to produce stable (for up to 200 h at 1000°-1500°C), single (tetragonal) or dual (tetragonal + cubic) phase chemistries that have thermal conductivity that is as low (1.8–2.8W/m K) as the 3–4YSZ, a wide range of elastic moduli (150–232 GPa), and a similar mean coefficient of thermal expansion at 1000°C. The chemistries can be plasma sprayed without change in composition or deleterious effects to phase stability. Preliminary burner rig testing results on one of the compositions are also presented. [ABSTRACT FROM AUTHOR]