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The separation of solid particles from gas-solid process streams is an important unit operation in many chemical processes. Out of the many different types of separation equipment that are used for gas-solid separation, cyclone separators are widely used for their operational flexibility, efficiency and capital cost. This study focused on the design of an optimal configuration for several cyclones used in a fertilizer plant. The granulation step in the fertilizer plant leads to using different size cyclones and a different number of cyclones in series or parallel or a mix of both arrangements. A Mixed Integer Nonlinear Programming (MINLP) model is formulated to find the best cyclone arrangement with the optimal number of cyclones and dimensions from several combinations of 1D3D and 2D2D cyclones arranged in parallel-series for a high volume and heavy loading of solid particles. The objective function was to minimize the total cost, including the operating cost and the capital cost. The results indicated that a maximum of 90% efficiency is achieved with a parallel-series arrangement of 1D3D and 2D2D cyclones to be an optimal configuration for the maximum reduction in pollution level. [ABSTRACT FROM AUTHOR]

The performance of a three-dimensional electrochemical (3D-EC) system for degradation of tetracycline (TC) in aqueous solution was investigated within the framework of a three-factor, three-level Box-Behnken (BBD) experimental design-based response surface methodology (RSM). Three independent variables (namely TC initial concentration ranging from 20 to 100 mg/L, pH ranging from 3.0 to 9.0, and current density (CD) ranging from 1.02 to 15.38 mA/cm2) were coded as A, B, and C at three levels (-1, 0, and 1), respectively. A second-order (quadratic) polynomial regression equation was developed to estimate responses. The significance of independent variables and their interactions were assessed using analysis of variance (ANOVA) at 95% confidence interval. The results of the statistical analysis demonstrated that three main effective factors and reactor performance were satisfactorily described by the derived quadratic polynomial model (R2 = 0.87, F-value = 21.73, p-value < 0.0001). The model adequacy was further examined using residual plots. The results showed that the applied current density had a significant positive effect, while the initial pH imposed a negative effect and the effect for TC was insignificantly negative. Based on the applied desirability function methodology, it could be possible to obtain a TC removal efficiency of 89.22% under optimum conditions for the present process-related variables (TC concentration = 28.9 mg/L, pH = 3.0 and CD = 15.38 mA/cm2). [ABSTRACT FROM AUTHOR]

Eutrophication is water pollution initiated by high amounts of plant nutrients. With the excess influx of nutrients from human activities, the eutrophication process begins and causes a breeding ground for algae. The amount of nutrients present in any given cycle will be higher than the levels present in previous cycles. Therefore, it is very important to manage water quality in lakes and dams to prevent and to slow or to reverse the eutrophication process. This can be ensured by using effective and comprehensive tools for prediction and modeling of eutrophication in a water resource. In this study, Support Vector Machines (SVM) were first used for eutrophication classification in the third largest dam (Dez) in the world. The technique of Principal Component Analysis (PCA), as an input pre-processing method, was used to reduce the number of input variables in the model. The technique was found to be effective in reducing the number of input variables from 20 to 4 (TP, TN, DO, temperature). Subsequently, the model support vector machine classifier was developed using these four variables. The results showed the important role of preprocessing variables by PCA. An accuracy of 98% was achieved by the SVM classification method, which demonstrated the potential effect of eutrophication classification, and consequently showed its ability for pattern recognition of this phenomenon. Modeling with SVM technique can be attractive with high accuracy, especially for monitoring the quality of water in reservoirs. Additionally, the method can be used as a tool to develop new management approaches. [ABSTRACT FROM AUTHOR]

In this study, an adaptive neuro-fuzzy inference system (ANFIS) including five process variables, such as influent chemical oxygen demand, influent flow rate, influent total Kjeldahl nitrogen, effluent volatile fatty acids and effluent bicarbonate, was described to predict the effluent chemical oxygen demand load from a full-scale expanded granular sludge bed reactor (EGSBR) treating corn processing wastewater. The proposed ANFIS model was conducted by applying hybrid learning algorithm and the model performance was tested by the means of distinct test data set randomly selected from the experimental domain. The ANFIS-based predictions were also validated using various descriptive statistical indicators, such as root mean-square error, index of agreement, the factor of two, fractional variance, proportion of systematic error, etc. The lowest root mean square error (RMSE = 0.03655) and the highest determination coefficient (R2 = 0.958) were achieved with the subtractive clustering of a first-order Sugeno type fuzzy inference system. ANFIS predicted results were compared with the outputs of multiple nonlinear regression analysis-based models derived in the scope of the present work. Statistical performance indices computed for the testing data set proved that the developed ANFIS-based model exhibited a very good precision in predicting the effluent chemical oxygen demand, load for the EGSBR system. Due to high capability of the ANFIS model in capturing the dynamic behavior and non-linear interactions, it was demonstrated that a complex system, such as anaerobic digestion, could be easily modeled. [ABSTRACT FROM AUTHOR]

Two three-layer artificial neural network (ANN) models were respectively developed to predict biogas and methane production rates in a pilot-scale mesophilic up-flow anaerobic sludge blanket (UASB) reactor treating molasses wastewater. Eight process-related variables such as volumetric organic loading rate (OLR), influent and effluent pH, operating temperature, influent and effluent alkalinity, effluent chemical oxygen demand (COD), and volatile fatty acid (VFA) concentrations were selected for the implementation of an artificial intelligence-based approach. A tangent sigmoid transfer function (tansig) at the hidden layer and a linear transfer function (purelin) at the output layer were conducted for the proposed ANN models. Several benchmark comparisons were conducted to obtain an optimal algorithm for training the network. After backpropagation training combined with principal component analysis (PCA), the scaled conjugate gradient algorithm (trainscg) was found as the best of the 11 training algorithms. The number of neurons in the hidden layer was optimized as nine and 12 with the minimum mean squared errors (MSE) of 0.06238 and 0.06488, respectively, for the estimation of biogas and methane production rates. ANN-predicted results were also compared to the outputs of two non-linear regression models by means of several statistical indicators, such as determination coefficient (R2), unsystematic root mean-square error (RMSEU), index of agreement (IA), and fractional variance (FV). Computational results clearly demonstrated that, compared to the conventional multiple regression-based methodology, the proposed ANN-based models produced smaller deviations and exhibited superior predictive accuracy with satisfactory determination coefficients of about 0.935 and 0.924, respectively, for the forecasts of biogas and methane production rates. [ABSTRACT FROM AUTHOR]

Abstract: A MIMO (multiple inputs and multiple outputs) fuzzy-logic-based model was developed to predict biogas and methane production rates in a pilot-scale 90-L mesophilic up-flow anaerobic sludge blanket (UASB) reactor treating molasses wastewater. Five input variables such as volumetric organic loading rate (OLR), volumetric total chemical oxygen demand (TCOD) removal rate (R V), influent alkalinity, influent pH and effluent pH were fuzzified by the use of an artificial intelligence-based approach. Trapezoidal membership functions with eight levels were conducted for the fuzzy subsets, and a Mamdani-type fuzzy inference system was used to implement a total of 134 rules in the IF-THEN format. The product (prod) and the centre of gravity (COG, centroid) methods were employed as the inference operator and defuzzification methods, respectively. Fuzzy-logic predicted results were compared with the outputs of two exponential non-linear regression models derived in this study. The UASB reactor showed a remarkable performance on the treatment of molasses wastewater, with an average TCOD removal efficiency of 93 (±3)% and an average volumetric TCOD removal rate of 6.87 (±3.93)kg TCODremoved/m3-day, respectively. Findings of this study clearly indicated that, compared to non-linear regression models, the proposed MIMO fuzzy-logic-based model produced smaller deviations and exhibited a superior predictive performance on forecasting of both biogas and methane production rates with satisfactory determination coefficients over 0.98. [ABSTRACT FROM AUTHOR]

Abstract: A three-layer artificial neural network (ANN) model was developed to predict the efficiency of Pb(II) ions removal from aqueous solution by Antep pistachio (Pistacia Vera L.) shells based on 66 experimental sets obtained in a laboratory batch study. The effect of operational parameters such as adsorbent dosage, initial concentration of Pb(II) ions, initial pH, operating temperature, and contact time were studied to optimise the conditions for maximum removal of Pb(II) ions. On the basis of batch test results, optimal operating conditions were determined to be an initial pH of 5.5, an adsorbent dosage of 1.0g, an initial Pb(II) concentration of 30ppm, and a temperature of 30°C. Experimental results showed that a contact time of 45min was generally sufficient to achieve equilibrium. After backpropagation (BP) training combined with principal component analysis (PCA), the ANN model was able to predict adsorption efficiency with a tangent sigmoid transfer function (tansig) at hidden layer with 11 neurons and a linear transfer function (purelin) at output layer. The Levenberg–Marquardt algorithm (LMA) was found as the best of 11 BP algorithms with a minimum mean squared error (MSE) of 0.000227875. The linear regression between the network outputs and the corresponding targets were proven to be satisfactory with a correlation coefficient of about 0.936 for five model variables used in this study. [Copyright &y& Elsevier]

A nonlinear modeling study was carried out to evaluate the performance of UASB reactors treating poultry manure wastewater under different organic and hydraulic loading conditions. Two identical pilot scale up-flow anaerobic sludge blanket (UASB) reactors (15.7L) were run at mesophilic conditions (30–35°C) in a temperature-controlled environment with three hydraulic retention times (θ) of 15.7, 12 and 8.0 days. Imposed volumetric organic loading rates (L V) ranged from 0.65 to 4.257kg COD/(m3 day). The pH of the feed varied between 6.68 and 7.82. The hydraulic loading rates (L H) were controlled between 0.105 and 0.21m3/(m2 day). The daily biogas production rates ranged between 4.2 and 29.4L/day. High volumetric COD removal rates (R V) ranging from 0.546 to 3.779kg CODremoved/(m3 day) were achieved. On the basis of experimental results, two empirical models having a satisfactory correlation coefficient of about 0.9954 and 0.9416 were developed to predict daily biogas production (Q g) and effluent COD concentration (S e), respectively. Findings of this modeling study showed that optimal COD removals ranging from 86.3% to 90.6% were predicted with HRTs of 7.9, 9.5, 11.2, 12.6, 13.7 and 14.3 days, and L V of 1.27, 1.58, 1.78, 1.99, 2.20 and 2.45kg COD/(m3 day) for the corresponding influent substrate concentrations (S i) of 10,000, 15,000, 20,000, 25,000, 30,000 and 35,000mg/L, respectively. [Copyright &y& Elsevier]

In the present study, defluoridation study of liquid phase with the help of multi-walled carbon nanotubes (MWCNTs) and single-walled carbon nanotubes (SWCNTs) were well investigated and elucidated. The impact of different experimental conditions such as solution pH, initial fluoride concentration, adsorbent dose, and contact time was well studied and optimized for the maximum fluoride removal from water. The experimental data were fitted by the Freundlich, Langmuir and Dubinin–Radushkevich (D–R) isotherm models and the related equilibrium constants were calculated. The results of the isotherm studies showed that fluoride removal by both adsorbents followed the Freundlich isotherm model. Kinetic studies were conducted and the results demonstrated that the experimental data were fitted well with the pseudo-second order kinetic model. Furthermore, two multiple regression-based equations were also derived to model the removal of fluoride from aqueous solutions by the carbon nanotubes. This study demonstrated that the polynomial equations satisfactorily described the behavior of the present defluoridation process for both MWCNTs ( R 2 = 0.913) and SWCNTs ( R 2 = 0.941). [ABSTRACT FROM AUTHOR]

The gas--solid cyclone has been remarkably widely used among all types of industrial gas-cleaning devices. The objective of this work was to present the nonlinear optimization modeling of series and parallel cyclone arrangement for 1D3D, 2D2D and 1D2D cyclones of the Nitrogen, Phosphorus, and Potassium (NPK) fertilizer plant. The numerical solutions were carried out using the General Algebraic Modeling System (GAMS) software for different case studies. The optimal number of cyclone with the minimum total cost for two types of arrangements was obtained. From the economic point of view, the results of mathematical programming models showed that the small cyclone with a small number of the cyclone arrangement could be implemented for space-limited conditions on the field, and the pressure drop across the cyclone was directly related to the fan power requirement. [ABSTRACT FROM AUTHOR]