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Water removal during paper manufacturing is of primary importance to production rate and cost efficiency for the pulp and paper industry. It is crucial to develop methods to reduce energy consumption by increasing the percent solids in the paper web entering the dryers from the presses. This research aimed to develop a fundamental understanding of the effect of bio-chemo-mechanical pretreatments on a bleached softwood fiber matrix and evaluate the impact on the percent solids of the paper web after pressing. Experiments included enzymatic, refining, and cationic polymer pretreatments on the bleached softwood pulps, followed by laboratory papermaking and determining the equilibrium moisture content (EMC) after pressing and the pulp and paper properties. The combined effect of mild refining, controlled enzymatic pretreatments, and cationic strength aids proved to enhance the water removal during wet pressing (up to 35 % reduction) and increase paper strength (up to 60 % increase). The results of increased solids after pressing were used to calculate the potential reduction in drying energy during paper manufacturing. Energy savings of around 10 % for paper drying could be achieved through fiber matrix modification by bio-chemo-mechanical pretreatment. Enzymatic pretreatments have previously been conventionally applied before refining as an energy-saving method. However, this research shows that synergistic actions of enzymes added after refining modify the fibers and create the optimal conditions for enhancement in drainage, press dewatering, and paper properties. [Display omitted] • Enzyme-assisted fiber modifications improve press dewatering and paper strength. • Enzyme blends can enhance fiber cell wall flexibility and fibrillation. • Synergistically, enzymes increased ∼35% press dewatering and ∼60% tensile strength. • Enzymes, mild refining, and cationic biopolymers enhance paper process efficiency. • This research introduces alternative methods for decarbonizing the paper industry. [ABSTRACT FROM AUTHOR]

Based on publications related to the use of micro- and nanofibrillated cellulose (MNFC) in papermaking applications, three sets of parameters (intrinsic and extrinsic variables, furnish composition, and degree of dispersion) were proposed. This holistic approach intends to facilitate understanding and manipulation of the main factors describing the colloidal behavior in systems comprising of MNFC, pulp fibers, and additives, which directly impact paper product performance. A preliminary techno-economic assessment showed that cost reductions driven by the addition of MNFC in paper furnishes could be as high as USD 149 per ton of fiber (up to 20% fiber reduction without adverse effects on paper's strength) depending on the cost of papermaking fibers. It was also determined that better performance in terms of strength development associated with a higher degree of MNFC fibrillation offset its high manufacturing cost. However, there is a limit from which additional fibrillation does not seem to contribute to further strength gains that can justify the increasing production cost. Further research is needed regarding raw materials, degree of fibrillation, and combination with polyelectrolytes to further explore the potential of MNFC for the reduction of weight of paper products. [ABSTRACT FROM AUTHOR]