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Flocculation as the core technology of sludge pretreatment can improve the dewatering performance of sludge that enables to reduce the cost of sludge transportation and the subsequent disposal costs. Therefore, synthesis of high-efficiency and economic flocculant is remarkably desired in this field. This study presents a cationic polyacrylamide (CPAM) flocculant with microblock structure synthesized through ultraviolet (UV)-initiated template copolymerization by using acrylamide (AM) and methacrylamido propyl trimethyl ammonium chloride (MAPTAC) as monomers, sodium polyacrylate (PAAS) as template, and 2,2'-azobis [2-(2-imidazolin-2-yl) propane] dihydrochloride (VA-044) as photoinitiator. The microblock structure of the CPAM was observed through nuclear magnetic resonance ( 1 H NMR and 13 C NMR) spectroscopy, Fourier transform infrared (FTIR) spectroscopy, and scanning electron microscopy (SEM) analyses. Furthermore, thermogravimetric/differential scanning calorimetry (TG/DSC) analysis was used to evaluate its thermal decomposition property. The copolymerization mechanism was investigated through the determination of the binding constant M K and study on polymerization kinetics. Results showed that the copolymerization was conducted in accordance with the I (ZIP) template polymerization mechanism, and revealed the coexistence of bimolecular termination free-radical reaction and mono-radical termination in the polymerization process. Results of sludge dewatering tests indicated the superior flocculation performance of microblock flocculant than random distributed CPAM. The residual turbidity, filter cake moisture content, and specific resistance to filtration reached 9.37 NTU, 68.01%, and 6.24 (10 12 m kg −1 ), respectively, at 40 mg L −1 of template poly(AM-MAPTAC) and pH 6.0. Furthermore, all flocculant except commercial CPAM showed a wide scope of pH application. [ABSTRACT FROM AUTHOR]

• Amphiphilic CPAM was fabricated through ultrasonic initiated template polymerization. • Comparative characterizations confirmed the microblock structure and amphiphilicity. • Template copolymerization met bimolecular termination of free radical polymerization. • The effect of NaPAA followed template polymerization I (ZIP) mechanism. • Cationic microblocks produced stronger flocs to form more permeable filter cakes. Flocculation is an important pretreatment technique for sludge dewatering, the performance of employed flocculants is the key factor determine the flocculation efficiency. Herein, an amphiphilic cationic polyacrylamide (CPAM) with microblock structure was synthesized through template copolymerization initiated by ultrasonic. The chemical components and cationic microblock structure of copolymers were confirmed through comparative characterization by Fourier Transform Infrared (FTIR) and Nuclear Magnetic Resonance (1H NMR) spectrum. The copolymerization mechanism was investigated through kinetics study and association coefficient (K M) determination. The results indicated that the reaction followed free radical copolymerization and terminated mainly through bimolecular termination. The pre-adsorption between acryloyloxyethyltrimethylammonium chloride (DAC) and sodium polyacrylate (NaPAA) before reaction confirmed the template polymerization met the type I (ZIP) mechanism. Cationic microblocks and hydrophobic association together contributed to the optimal dewaterability (FCMC=67.2 %, SRF=3.84×1012 m·kg−1) using TP(AM-DAC-LA). Hydrophobic association enhanced bridging and sweeping effect to promote the floc size growth. Cationic microblocks produced compacter flocs with stronger mechanical strength through enhanced charge neutralization and patching effects, which acted as skeletons to make filter cakes less compressible and more permeable in mechanical dewatering. This work developed a highly effective flocculant for sludge dewatering, the synthesis and working mechanism of which were also given. [ABSTRACT FROM AUTHOR]

In this study, the ultrasonic (US)-initiated template copolymerization was employed to synthesize a novel cationic polyacrylamide (CPAM) characterized by a microblock structure using dimethyldiallylammonium chloride (DMDAAC) and acrylamide (AM) as monomers, and sodium polyacrylate (NaPAA) as template. The polymers structure property was analyzed by Fourier transform infrared spectroscopy (FT-IR), 1 H nuclear magnetic resonance spectroscopy ( 1 H NMR) and thermogravimetric analysis (TGA). The results showed that a novel cationic microblock structure was successfully synthesized in the template copolymer of DMDAAC and AM (TPADM). Meanwhile, the analysis result of association constant (M K ) provided powerful support for a I Zip-up (ZIP) template polymerization mechanism and the formation of the microblock structure. The factors affecting the polymerization were investigated, including ultrasonic power, ultrasonic time, monomer concentration, initiator concentration, m AM :m DMDAAC and n NaPAA :n DMDAAC . The sludge dewatering performance of the polymers was evaluated in terms of specific resistance to filtration (SRF), filter cake moisture content (FCMC), floc size (d 50 ) and fractal dimension (D f ). Flocculation mechanism was also analyzed and discussed. The sludge dewatering results revealed that the polymer with the novel microblock structure showed a more excellent flocculation performance than those with randomly distributed cationic units. A desirable flocculation performance with a SRF of 4.5 × 10 12  m kg −1 , FCMC of 73.1%, d 50 of 439.156 µm and D f of 1.490 were obtained at pH of 7.0, dosage of 40 mg L −1 and the molecular weight of 5.0 × 10 6  Da. The cationic microblock extremely enhanced the polymer charge neutralization and bridging ability, thus obtaining the excellent sludge dewatering performance. [ABSTRACT FROM AUTHOR]