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Bearing fault diagnosis suffers from unsatisfied accuracy under variant working conditions, due to class-imbalance and distribution discrepancy of faulty data. Class-imbalance will cause classification bias that makes the diagnostic model tend to misclassify faulty classes, while the distribution discrepancy caused by variant working conditions will further reduce the model's generalization. Thus, this paper is mainly focusing on solving the two challenges simultaneously, and an Iterative Resampling Deep Decoupling Domain Adaptation (IRDDDA) model is proposed. The model consists of a feature extractor, domain classifier, label classifier and feature resampler modules, and it adopts a decoupling two-stage training framework. In the first stage, the model learns domain invariant features from the source domain and target domain based on original class-imbalance datasets. In the second stage, the feature extractor is partially fixed, and the feature-based resampling method is used to adjust the biased classifier caused by the class-imbalance problem. An iterative training strategy is adopted to simultaneously update the upper-layers of the feature extractor and adjust the classifier till convergence. The method is verified on the CWRU open dataset and the dataset collected from our bearing test rig. The verification results show that our method can achieve a better fault diagnostic performance overall, especially in minority faulty classes. • Class-imbalance and distribution discrepancy problem are simultaneously considered. • Deep decoupling domain adaptation framework is proposed. • An iterative feature-based resampling training strategy is adopted. • The method learns transferable invariant features and the calibrated classifier. [ABSTRACT FROM AUTHOR]

Data-driven fault diagnostics of industrial systems suffer from class-imbalanced problems, which is a common challenge for machine learning algorithms as it is difficult to learn the features of the minority class samples. Synthetic oversampling methods are commonly used to tackle these problems by generating minority class samples to balance the majority and minority classes. Two major issues will influence the performance of oversampling methods which are how to choose the most appropriate existing minority seed samples, and how to synthesize new samples from seed samples effectively. However, many existing oversampling methods are not accurate and effective enough to generate new samples when dealing with high-dimensional faulty samples with different imbalanced ratios, since they do not take these two factors into consideration at the same time. This article develops a novel adaptive oversampling technique: expectation maximization (EM)-based local-weighted minority oversampling technique for industrial fault diagnostics. This method uses a local-weighted minority oversampling strategy to identify hard-to-learn informative minority fault samples and an EM-based imputation algorithm to generate fault samples based on the distribution of minority samples. To validate the performance of the developed method, experiments were conducted on two real-world datasets. The results show that the developed method can achieve better performances, in terms of F-measure, Matthews correlation coefficient (MCC), and Mean (average of F-measure and MCC) values, on multiclass imbalanced fault diagnostics in different imbalance ratios than state-of-arts’ baseline sampling techniques. [ABSTRACT FROM AUTHOR]

In this article, a new testing method for the diagnosis of winding faults based on the resonant frequency of the transformer is proposed. The system that consists of the high-voltage dc power and high-voltage insulated gate bipolar transistor (IGBT) could charge the transformer periodically. The response measured from the bushing of the winding is the oscillating wave that can be used for evaluating the status. Carrying out the new test on a 220-kV three-winding, three-phase transformer in the field, the tests of insulation and the winding have been completed in one test. The calculated frequency verifies the feasibility and applicability of the method in theory and the voltage does not affect the resonant frequency in the test. The three-winding, three-phase model transformer was built to simulate the various parameters of the power supply, which proves that the features of the oscillating waves are brought about by the properties of the transformer. Also, the new testing method provides a new opportunity to do parameter identification of axial displacement and short-circuit (SC) fault. The abovementioned research shows that the proposed method can conduct the test of winding and insulation in one test for a short time, which proves a reference in the field. [ABSTRACT FROM AUTHOR]

Bearing fault diagnosis suffers from class imbalances and distributional discrepancies of fault data under different working conditions. The class imbalance of the fault class increases the difficulty of learning the classification boundary of the diagnostic model for the minority class. Furthermore, the diversities of feature distributions decrease the diagnostic model's generalizability under various working conditions. Thus, in this paper, a deep adversarial transfer learning model for imbalanced bearing fault diagnosis (deep Imba-DA) is proposed to overcome these problems. In the proposed method, a cost-sensitive deep classifier is used to solve the class imbalance problem, and the domain adversarial subnet with the intraclass maximum mean discrepancy (MMD) is used to minimize the marginal and conditional distributional discrepancy between the source (data under one working condition) and target domain (data under another working condition) simultaneously. The performance of deep Imba-DA is evaluated and analyzed on the Case Western Reserve University (CWRU) and Paderborn datasets. The results show that deep Imba-DA outperforms other baseline methods on bearing diagnostic tasks. • An imbalanced bearing fault diagnostic model under variant conditions is proposed. • A joint transfer network with marginal and conditional distribution is developed. • Pseudo label strategy guarantees a good accuracy and fast convergence. [ABSTRACT FROM AUTHOR]

• Generalization of diagnosis model is improved on new hard disks without faults. • New faulty samples of hard disks could be generated from healthy samples. • Distribution discrepancy between different types of hard disks could be decreased. • End-end EM-based training strategy guarantees a good accuracy and convergence. Intelligent fault diagnosis of hard disks becomes significantly important to guarantee reliability of current cloud-based industrial systems. Most intelligent diagnostic methods are commonly based on assumptions that data from different disks are subject to the same distribution and there are sufficient faulty samples for training the models. However, in reality, there are types of hard disks from different manufacturers and their SMART encoding varies widely across manufacturers. It results in distribution discrepancy among disks and influences the generalization of machine learning methods. Moreover, hard disks usually work in healthy state that faulty events rarely happen on most of them, or especially never occur on new ones. Thus, this paper proposes a deep generative transfer learning network (DGTL-Net) for intelligent fault diagnostics on new hard disks. The DGTL-Net combines the deep generative network that generates fake faulty samples and the deep transfer network that solves the problem of distribution discrepancy between hard disks. An iterative end-end training strategy is also proposed for DGTL-Net to get the most optimal parameters of generative and transfer network simultaneously. Experiments have been conducted to prove that our method achieves better performance. [ABSTRACT FROM AUTHOR]

Dedicated equipment, which is widely used in many different types of vehicles, is the core system that determines the combat capability of special vehicles. Therefore, assuring the normal operation of dedicated equipment is crucial. With the increase in battlefield complexity, the demand for equipment functions is increasing, and the complexity of dedicated equipment is also increasing. To solve the problem of fault diagnosis of dedicated equipment, a fault diagnosis algorithm based on CNN-LSTM was proposed in this paper. CNN and LSTM are used in the model adopted by the algorithm to extract spatial and temporal features from the data. CBAM is used to enhance the model's accuracy in identifying faults for dedicated equipment. Data on dedicated equipment faults were obtained from a hardware-in-loop simulation platform to verify the model. It is demonstrated that the proposed fault diagnosis algorithm has high recognition ability for dedicated equipment by comparing it to other neural network models. [ABSTRACT FROM AUTHOR]

Frequency response analysis (FRA) is a widely used approach for detecting winding faults in a transformer. Appropriate and quantitative FRA features will help to improve the accuracy of fault diagnosis. In this study, a novel FRA interpretation including new image features is proposed based on the image processing technique. First, winding faults of different windings are simulated in a test autotransformer and the FRA curves are measured under various faults. Then frequency region division method and image processing technique are first applied to the measured FRA curves. The area ratio and centroid deviation in different frequency regions are calculated through a novel algorithm. Finally, the image features are used as the inputs to support vector machine model. Additionally, three different parametric optimisation algorithm are compared during the training process. The results show that the particle swarm optimisation and image feature exhibit best performance for identifying winding faults. [ABSTRACT FROM AUTHOR]