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Porous hydrophobic polyvinylidene fluoride (PVDF) membranes have been extensively used in direct-contact membrane distillation (DCMD) processes. However, these PVDF membranes are vulnerable to membrane fouling and pore wetting in low surface tension feeds, restricting its application for water recovery from challenging industrial wastewaters. Therefore, it is of paramount importance to engineer fouling- and wetting-resistant MD membranes for robust long-term applications. In this study, a superoleophobic composite hollow fiber membrane with sandwich structure has been developed via accelerated oxidant-induced polydopamine (PDA) deposition on both the outer and inner surfaces of a commercial hydrophobic PVDF membrane under slightly acidic conditions (pH = 5). The modified surface prevents organics adhesion ascribing to its underwater superoleophobicity while the unmodified pores remain hydrophobic for vapor transport. The long-term robustness of the PDA-decorated membrane in highly saline feeds containing low surface tension contaminants has been evaluated via bench-scale DCMD experiments. In contrast to the pristine PVDF membrane, the PDA-decorated membrane exhibits excellent fouling- and wetting-resistant properties in different surfactant solutions as well as oil-in-water emulsion. The PDA-decorated membrane has also been used for seawater desalination, during which it maintains a stable flux and high salt rejection rate. Furthermore, the PDA-decorated membrane presents a flux enhancement of up to 70% over the pristine PVDF membrane in 3.5 wt% NaCl solution at 333 K. This study demonstrates the potential of the PDA-decorated membrane for extended DCMD applications such as water recovery from industrial wastewater containing low surface tension substances. [ABSTRACT FROM AUTHOR]

Increasing demand for oil and gas leads to the generation of substantial amount of produced water, bringing about deleterious impacts on the environment. Direct-contact membrane distillation (DCMD) could be a possible option for dewatering oil-in-water (O/W) emulsions because of many benefits brought by the DCMD process. However, these low surface tension solutions pose some difficult issues such as membrane fouling and pore wetting. The mechanisms involved are not fully understood due to the lack of study of the interaction between the emulsions and the membrane surface in the DCMD domain. To address the challenges, this study aims at developing a fundamental understanding of the relationship between surfactant-stabilized O/W emulsions and polyvinylidene fluoride (PVDF) membrane surface in DCMD operations. Effects of surfactant types (Span 20, Tween 20, and sodium dodecyl sulfate), oil concentration, and oil types (petroleum and vacuum pump oil) were systematically studied to better understand the fouling and wetting mechanisms involved. The results reveal that surfactant concentration and hydrophobicity had an influence on the membrane fouling and wetting behaviors. Surfactants with a lower hydrophilic-lipophilic balance (HLB) value could make the PVDF membrane surface less hydrophobic and cause less severe fouling by restraining the adsorption of oil droplets on the membrane surface. These findings suggest that membrane surface modification is required to achieve anti-fouling and anti-wetting properties to make DCMD an energy-efficient and effective technology for treating produced water. [ABSTRACT FROM AUTHOR]