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This work is a study aimed at optimizing the process of superarc metallization, with a focus on the effect of stress on the properties of the spraying coatings. In this work, 30HGSA grade steel wire was used for the coating of 45 steel, widely used in mechanical engineering. The use of supersonic arc metallizer SX-600 allowed to obtain coatings at different voltages (32 V, 38 V and 44 V) and the same current strength. Various metallization process parameters such as material feed rate, voltage, current, distance and nozzle geometry are discussed in this paper. Using various analytical techniques including X-ray diffraction analysis, microscopy, microhardness and corrosion resistance tests, the qualities of the coatings were evaluated. Particular attention was paid to analyzing the phase composition of the coatings, porosity, substrate bond strength and tribological characteristics. It was found that the voltage during the electric arc metallization process has a significant effect on these characteristics. The selected optimum voltage allows to obtain dense and homogeneous coatings with improved performance properties. The results of the study revealed that the best physical and mechanical properties were exhibited by the sample processed at 38 V, which showed lower porosity and improved strength characteristics compared to the other samples. These findings can be used to improve manufacturing processes in industries such as automotive and mechanical engineering, where restoration and improved performance of worn parts is required.

In this work, the influence of spray parameters on the formation of the microstructure, phase composition, and the tribological properties of detonation flame sprayed coatings was studied. It was determined that the chemical composition of Cr3C2-NiCr coatings during detonation spraying depends on the degree of filling the barrel with an explosive gas mixture. The degree of filling the barrel with an explosive gas mixture at 73% leads to a decrease in the content of carbide phases, and at 57% filling of the barrel, an increase in carbide phases is observed. It is established that the decrease of the filling degree leads to the increase of hardness and wear resistance of the Cr3C2-NiCr coatings since the hardness and wear resistance of the coating material deposited at 57% is higher than at 65% and 73%; this is due to the increase in the carbide phase Cr3C2. Detonation flame sprayed Cr3C2-NiCr gradient coatings have been developed in this study, which is carried out by varying the spray parameters. It was found that in the gradient coating, Cr3C2-NiCr carbide phases gradually increase from the depth to the surface. The obtained gradient coating closer to the substrate consists of the CrNi3 phase, while the coating surface consists of CrNi3 and Cr3C2 phases.

This work presents the results of the study on the effect of pulse-plasma treatment on the structural-phase states of the surface layer of detonation coatings based on Ti3SiC2. Structural-phase studies were carried out by three main methods: scanning electron microscopy, transmission electron diffraction microscopy on thin foils and X-ray structural analysis. It was determined that after the pulse-plasma treatment, an increase in the intensity of the Ti3SiC2 peaks was observed, and the appearance of new reflections (101, 102, 112, 204, 1110, 0016) of this phase was detected, which indicates the increase in the MAX-phase content. It was determined that after the pulse-plasma treatment, the fraction of voids (pores) and the particle area decreased and the microstructure became more homogeneous, which resulted in the densification of the Ti3SiC2-based detonation coating. It was found that the process of detonation spraying with subsequent pulse-plasma treatment resulted in the formation of a Ti3SiC2-based coating, with TSC carbosilicide (Ti3SiC2) 0] plane reflexes, lamellar layered structure, and reduced porosity.