Search

Lost circulation is a critical issue in drilling. This work reports the investigations on shape memory epoxy polymers (SMEPs) with high switching temperatures, and good thermal, mechanical and shape memory properties for plugging in deep drilling. The SMEPs are produced by curing diglycidyl ether of bisphenol A (DGEBA) and castor oil glycidyl ether (COGE) with a flexible poly(oxypropylene) diamine (D230) and a rigid 4, 4′ ‐diaminodiphenyl methane (DDM). Increasing D230 contents or using COGE, glass transition temperature (Tg, 93–163 °C, DMA analyses) and crosslink density of SMEPs are reduced, shape recovery rate is increased, while tensile strength, elongation at break and impact strength are improved. Further, shape memory epoxy syntactic foams (SMEFs) with high‐temperature adhesion are developed by introducing polymer microspheres into SMEPs. The SMEFs have compression ratio of 52–58%, and expansion ratio of 100% by adding 2% wt. microspheres. They retain the Tg and thermal stability of SMEPs, and show a delayed, slower recovery than SMEPs. Long fracture plugging experiments exhibit that a pressure‐bearing capability of 8.99–9.81 MPa is achieved with SMEFs in sealing fracture slots at a high temperature. [ABSTRACT FROM AUTHOR]

Abstract Lost circulation is a critical issue in drilling. This work reports the investigations on shape memory epoxy polymers (SMEPs) with high switching temperatures, and good thermal, mechanical and shape memory properties for plugging in deep drilling. The SMEPs are produced by curing diglycidyl ether of bisphenol A (DGEBA) and castor oil glycidyl ether (COGE) with a flexible poly(oxypropylene) diamine (D230) and a rigid 4, 4′ ‐diaminodiphenyl methane (DDM). Increasing D230 contents or using COGE, glass transition temperature (Tg, 93–163 °C, DMA analyses) and crosslink density of SMEPs are reduced, shape recovery rate is increased, while tensile strength, elongation at break and impact strength are improved. Further, shape memory epoxy syntactic foams (SMEFs) with high‐temperature adhesion are developed by introducing polymer microspheres into SMEPs. The SMEFs have compression ratio of 52–58%, and expansion ratio of 100% by adding 2% wt. microspheres. They retain the Tg and thermal stability of SMEPs, and show a delayed, slower recovery than SMEPs. Long fracture plugging experiments exhibit that a pressure‐bearing capability of 8.99–9.81 MPa is achieved with SMEFs in sealing fracture slots at a high temperature.

Three high-temperature resistant polymeric additives for water-based drilling fluids are designed and developed: weakly cross-linked zwitterionic polymer fluid loss reducer (WCZ), flexible polymer microsphere nano-plugging agent (FPM) and comb-structure polymeric lubricant (CSP). A high-temperature resistant and high-density polymeric saturated brine-based drilling fluid was developed for deep drilling. The WCZ has a good anti-polyelectrolyte effect and exhibits the API fluid loss less than 8 mL after aging in saturated salt environment at 200 °C. The FPM can reduce the fluid loss by improving the quality of the mud cake and has a good plugging effect on nano-scale pores/fractures. The CSP, with a weight average molecular weight of 4804, has multiple polar adsorption sites and exhibits excellent lubricating performance under high temperature and high salt conditions. The developed drilling fluid system with a density of 2.0 g/cm3 has good rheological properties. It shows a fluid loss less than 15 mL at 200 °C and high pressure, a sedimentation factor (SF) smaller than 0.52 after standing at high temperature for 5 d, and a rolling recovery of hydratable drill cuttings similar to oil-based drilling fluid. Besides, it has good plugging and lubricating performance.

The aim of the article is to find a correlation between a change in the properties of the cooling agent and a change in the geometry of the chipformer, as both are reflected in the service life of the tool after deep drilling. The reason for carrying out the research is the requirement of practice to obtain the economic efficiency of the production of such a demanding process as deep drilling. When applying the latest designs of gun drills, it is very important to correctly set the technological parameters to maintain the stability of the cutting process. One of the most important parameters is the correct removal of heat from the cutting site, and this will be ensured by the stability of pressure, temperature, and percentage of emulsion in the cooling medium, as well as the adjustment of the geometry of the chip former. On this basis, a large number of tests were carried out, consisting of testing the number of drilling cycles carried out by new, unfluted gun drills at constant feed rates and spindle rotation frequencies. After testing, it is possible to modify and supplement the existing methodology of deep drilling technology in terms of managing the cooling emulsion and chip-forming geometry. The tests were aimed at increasing the service life and the number of possible re-grindings of the gun drills depending on changes in the percentage of the emulsion concentration, the pressure and temperature of the cooling agent, and the associated chipformer geometry. [ABSTRACT FROM AUTHOR]

Copyright of Geology & Exploration is the property of Geology & Exploration Editorial Office and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

Titanium and its alloy are materials that attract great interest due to mechanical properties, such as density, mechanical strength, and others. Titanium has been demonstrated as an excellent material to be used as a biomaterial. The field of biomaterials, mainly in prostheses, has continuously increased due to the high demand for people with injuries due to accidents or ageing. However, manufacturing these materials requires great care due to the difficulties on the surface to produce good osseointegration. Among the several machining processes, drilling is the most popular process in the manufacturing sector. Nevertheless, the drilling has serious challenges, mainly for the titanium and its alloys. The present work developed experimental and numerical tests of deep drilling in the Ti-6Al-4 V ELI titanium alloy, analysing the cutting forces, geometric tolerance, and temperature. The finite element method using a 3D numeric model was applied to predict the outcomes, and experimental tests were carried out with solid carbide helical drills to confirm the results. The results indicated that using high feed could be a great alternative in drilling Ti-6Al-4 V ELI. This technique can improve productivity and attend to the demands in the biomaterials area within certain tolerance classes. [ABSTRACT FROM AUTHOR]

The aim of the Iceland Deep Drilling Project is to drill into supercritical geothermal systems and examine their economic potential. The exploratory well IDDP-2 was drilled in the Reykjanes geothermal field in SW Iceland, on the landward extension of the Mid-Atlantic Ridge. The Reykjanes geothermal field produces from a

The aim of the Iceland Deep Drilling Project is to drill into supercritical geothermal systems and examine their economic potential. The exploratory well IDDP-2 was drilled in the Reykjanes geothermal field in SW Iceland, on the landward extension of the Mid-Atlantic Ridge. The Reykjanes geothermal field produces from a

Scientific and technological progress over the last century has led to an enormous increase in the consumption of minerals, including energy resources. Most of the exploited oil and gas fields are already considerably depleted, so it is necessary to search for new hydrocarbon resources, particularly at great depths. Deep drilling plays a special role in solving this problem. The article considers the world and Russian experience of ultra-deep wells drilling. The me-thods and technologies used in the construction of wells, as well as complications and accidents occurring during their drilling were analyzed. The analysis revealed that the existing limitations for drilling parameters of deep and ultra-deep wells are caused by the technical characteristics of surface and bottomhole drilling equipment, which do not meet the extreme drilling conditions. The directions for development of deep and ultra-deep well drilling machinery and technologies are suggested. The notion of extreme rock and geological drilling conditions is introduced, which describes drilling in conditions of hydrostatic pressure of flushing fluid column and high bottomhole temperature both at stable and unstable wellbore conditions, coming close to the upper limit of operating technical characteristics of bottomhole assembly, the drill string and flushing fluid.

In Switzerland, the Opalinus Clay unit was chosen as host rock for a repository for nuclear waste and has recently been investigated in a deep drilling campaign at possible repository construction sites. X-ray images of drill cores were compiled into virtual rock columns and were statistically analyzed with respect to layered compositional variations. This provides insight into scale-dependent homogenization and improves sampling strategy. To predict the repository behavior, using continuum-based models of Opalinus Clay, requires the knowledge of effective properties related to a minimum volume at which Opalinus Clay behaves homogeneously. It turned out that with respect to rock composition, such a volume does not exist in the sense that a single sample of manageable size provides a reliable mean composition. This is because the variation of the cm to dm thick layers, which differ in composition, does not sufficiently homogenize even at the 10-m scale. Thus, effective properties must be obtained by averaging several handleable samples. Regarding the composition of Opalinus Clay at a particular location, about 30 samples, distributed over the whole thickness, with a length of about 30 cm should be measured so that the relative error of the mean value is not higher than 5%–10%. For the statistical analyses computed tomography (CT) values of X-ray data were calibrated with respect to rock composition based on laboratory measurements. The CT values are largely controlled by the respective volume fraction of calcite, quartz, and porous clay matrix. These three components form >80 vol% of the sedimentary rocks studied (also above and below Opalinus Clay). The relationship between CT value and component contents depends on the rock type. The use of data from different rock types to calibrate CT values with respect to composition can lead to erroneous results.

The aim of the article is to find a correlation between a change in the properties of the cooling agent and a change in the geometry of the chipformer, as both are reflected in the service life of the tool after deep drilling. The reason for carrying out the research is the requirement of practice to obtain the economic efficiency of the production of such a demanding process as deep drilling. When applying the latest designs of gun drills, it is very important to correctly set the technological parameters to maintain the stability of the cutting process. One of the most important parameters is the correct removal of heat from the cutting site, and this will be ensured by the stability of pressure, temperature, and percentage of emulsion in the cooling medium, as well as the adjustment of the geometry of the chip former. On this basis, a large number of tests were carried out, consisting of testing the number of drilling cycles carried out by new, unfluted gun drills at constant feed rates and spindle rotation frequencies. After testing, it is possible to modify and supplement the existing methodology of deep drilling technology in terms of managing the cooling emulsion and chip-forming geometry. The tests were aimed at increasing the service life and the number of possible re-grindings of the gun drills depending on changes in the percentage of the emulsion concentration, the pressure and temperature of the cooling agent, and the associated chipformer geometry.

This paper represents a new lubricant method which is able to one-stroke drill deep holes with a length-to-diameter of 8, on the AISI SUS 304 stainless steel. By adding graphene nanosheet into typical soluble emulsion and then mixing with water, a nano fluid can be made. The results revealed that using nanofluid can provide a reduction of 4.4-fold of the drilling torque, and thus expand the tool life as many as 20 times, compared with using typical emulsion lubricant. The proper set of cutting parameters was found by using Taguchi L9 experiments as 550 rpm spindle speed and 0.05 mm/rev. The results can be expanded to apply in other deep drilling of hard-to-cut material, using inexpensive devices and avoiding peck-drilling. The proposed lubricant can also be promissing for other machining operations. [ABSTRACT FROM AUTHOR]

This paper represents a new lubricant method which is able to one-stroke drill deep holes with a length-to-diameter of 8, on the AISI SUS 304 stainless steel. By adding graphene nanosheet into typical soluble emulsion and then mixing with water, a nano fluid can be made. The results revealed that using nanofluid can provide a reduction of 4.4-fold of the drilling torque, and thus expand the tool life as many as 20 times, compared with using typical emulsion lubricant. The proper set of cutting parameters was found by using Taguchi L9 experiments as 550 rpm spindle speed and 0.05 mm/rev. The results can be expanded to apply in other deep drilling of hard-to-cut material, using inexpensive devices and avoiding peck-drilling. The proposed lubricant can also be promissing for other machining operations.

Deep drilling of structural timber using ultra short pulse laser ablation is investigated directed towards using this for a novel approach for reinforcement and connection of structural timber. To gain a basic understanding of the interaction processes, the optical properties as well as the different ablation behavior of early and late wood are investigated and discussed. Based on these findings a hypothesis is formulated that directly links the local cell density with the ablation behavior of wood. Furthermore, deep drilling processes are successfully applied to structural timber despite inhomogeneities of the material. We show that the damaging effects of the laser drilling on the mechanical properties of the realized screw connections is negligible. [ABSTRACT FROM AUTHOR]

Features of the mathematical modeling of drilling tools modernized for drilling deep holes are studied. A mathematical model of drilling, questions of stability, and existence of the drilling process are considered.

One of the key priority tasks for the international Antarctic community is drilling and studying old Antarctic ice with age exceeding 1 million years in order to investigate possible reasons for the Mid-Pleistocene Transition. During the 2017–2018 austral season at Vostok Station, we carried out microscopic study of geometrical properties of the crystalline inclusions of air hydrates in ice core samples from boreholes 5G‑3 (Vostok) and DC2 (EPICA DC) in depth intervals where the age of the ice exceeded 400,000 years. The obtained data confirmed the existence of a robust linear relationship between the mean radius of the hydrates and the age of the ice in the bottom part of the East Antarctic ice sheet, and will be useful for further development of the new dating technique based on the phenomena of hydrate growth in polar ice. Preliminary, the age of the atmospheric ice bedded at Vostok at a depth of3538 m, inferred from the data on the size of the hydrates, amounts to 1.3±0.17 million years. The existence of ice older than 1 million years in the vicinity of Vostok implies that in the area of Ridge B, where the ice flow line which passes through Vostok Station originates, even older ice, with undisturbed stratigraphy, may exist. It would be desirable therefore to carry out a glacio-geophysical traverse to Ridge B in order to implement a detailed study of Dome B area aimed at identifying the most suitable site for a new deep drilling of the Antarctic ice sheet.

Featured Application: Deep-hole drilling processes. This paper presents a new approach to developing the torque model in deep hole drilling, both for conventional and ultrasonic assisted drilling processes. The model was proposed as a sum of three components: the cutting, the chip evacuation and the stick-slip torques. Parameters of the new model were carried out by applying the regression analysis technique, with the correlation values higher than 0.999. The data were collected from 36 experimental dry drilling tests, both in conventional and ultrasonic assisted cutting conditions, with the depth-to-diameter of the drilled holes of 7.5. The major advantage of the new model compared to previous models is that the new model of chip-evacuation torque has only one coefficient, thus making it easier to evaluate and compare different deep-drilling processes. The effectiveness of ultrasonic assistance in deep hole drilling was also highlighted using the proposed model. The new model is promising to predict critical depth and torque in deep hole drilling. [ABSTRACT FROM AUTHOR]

Antarctic subglacial lakes can represent extreme natural habitats for microorganisms from the position of their evolution and adaptation, as well as they can contain the information on Antarctic ice sheet history and climatic changes in their sediments. Now only direct measurements and sampling from these habitats can answer on many fundamental questions. Special precaution should be complied at penetration into these unique relic environments without unfavorable impacts and contamination. A number of recommendations were developed on levels of cleanliness and sterility during direct exploration and research of subglacial environments. Documents considered in the article are the first and necessary steps for appropriate and long-term ecological management of subglacial Antarctic environments. Today there are three projects of subglacial aquatic environment research which are in preparation and realization – the Russian project of Lake Vostok, the similar British project of Lake Ellsworth and the American project on Whillans Ice Stream. The programs of ecological stewardship for direct exploration of these lakes are discussed. All these subglacial aquatic objects of further exploration and research are so various on their structure, age and regime, that only results of all programs as a whole can help to draw us a uniform picture of a subglacial ecological system. Ecological stewardship of these should provide the minimal ecological impact with maximal scientific results. On the basis of existing documents and recommendations the general approaches and the program of ecological stewardship for Lake Vostok research are discussed. Study of drilling fluid, drilling chips, Vostok ice core and the fresh frozen water will allow to make an assessment of biological and chemical contamination as a result of the first penetration and to modify the further stewardship program for the second penetration and direct exploration of lake water.

We present here a brief description of the drilling operations in the deep 5G hole at the Russian Vostok Station with more detailed account of the final stage of this long-term project successfully ended on February 5, 2012 with the first Lake Vostok unsealing. Relevant information on the borehole design and the technical characteristics of the downhole and surface drilling equipment is given. The peculiarities of the drilling process are discussed in connection with changing properties of the penetrated ice. The data analysis allows defining the main factors that influence the efficiency of the electromechanical drill system at great depths. It is shown that the elevated temperature of ice and its coarse-crystalline texture are mainly responsible for the significant for the showing-down of ice coring in the bottom sections of ice sheets observed at Vostok and at other drilling sites in Antarctica and Greenland as well. Based on the large amount of experimental data obtained in the course of the deep drilling at Vostok, we discuss the processes which occur in the borehole during the ice drilling and unsealing the sub-ice water bodies. In particular, we investigate the conditions for occurrence of hydraulic fracturing in the hole and the possible effect of the hydrofrac on the height of the water column that have risen in hole 5G after the Lake Vostok unsealing. Finally we formulate the drill equipment requirements and process specifications that would ensure the best performance of an electromechanical drill and trouble-free drilling operations at different depths in a borehole up to the bottom of ice sheet.

This paper presents an experimental study of the positive effects of vibration-assisted deep drilling of aluminum alloy Al-6061. The four most important evaluation criteria in drilling—machinability, workpiece temperature, torque, and material removal rate—were chosen to be investigated. Holes with a depth-to-diameter ratio of 13 were drilled by high speed steel (HSS) twist drill bits of 3 mm diameter, using both methods of conventional drilling (CD) and ultrasonic-assisted drilling (UAD). Three levels of axial force of 6 kgf, 9 kgf, and 12 kgf were kept constant for each pair of comparison experiments. It was found that workpiece temperature and torque not only changed from one drill to the other, but were also dependent on the hole depth being drilled. Comparisons were made in-pair between CD and UAD under the same axial force and at the same order of hole numbers. The result shows that the material removal rate with UAD was up to 3.5 times higher than that with CD and the average workpiece temperature and torque in UAD were reduced by 3.5 and 6 times, respectively. Moreover, tool life in UAD was observed to increase from 2.5 to 5 times, in terms of number of holes drilled, compared to that in CD. [ABSTRACT FROM AUTHOR]

An alternative drilling technology has been developed, in which ultra-high pressure jetting with in excess of 2500 bar jet pressure is combined with mechanical drilling techniques. In order to investigate the cutting performance of the fluid jets in hard rock formations, experiments under various ambient conditions were performed. Core samples from several drilling sites were tested under atmospheric conditions and enabled a solid basis for the comparison of the jettability of different hard rock formations. To simulate deep downhole conditions as realistically as possible, a pressure vessel capable of up to 450 bar internal pressure was designed and built. The experiments, performed under different ambient pressure regimes, show a completely different cutting performance than under atmospheric conditions. The main influencing parameters were determined and adapted to enable a sufficient performance for all tested conditions. Furthermore the usage of drilling fluids in place of water was investigated. The study shows that high pressure jetting is feasible in the challenging simulated downhole environment, including high ambient pressure, several jets with different pressures acting simultaneously, drilling mud as jetting resp. surrounding fluid and high traverse velocities. [ABSTRACT FROM AUTHOR]

This paper presents a new approach to developing the torque model in deep hole drilling, both for conventional and ultrasonic assisted drilling processes. The model was proposed as a sum of three components: the cutting, the chip evacuation and the stick-slip torques. Parameters of the new model were carried out by applying the regression analysis technique, with the correlation values higher than 0.999. The data were collected from 36 experimental dry drilling tests, both in conventional and ultrasonic assisted cutting conditions, with the depth-to-diameter of the drilled holes of 7.5. The major advantage of the new model compared to previous models is that the new model of chip-evacuation torque has only one coefficient, thus making it easier to evaluate and compare different deep-drilling processes. The effectiveness of ultrasonic assistance in deep hole drilling was also highlighted using the proposed model. The new model is promising to predict critical depth and torque in deep hole drilling.

An oil-based drilling fluid should be stable and tolerant to high temperatures for use in deep drilling. An invert emulsion of water in oil is a good choice as an oil-based drilling fluid which is a mixture of a solid phase and two immiscible liquid phases stabilized by a polymeric surfactant. In deep drilling, due to high temperatures, the polymeric surfactant degrades and a phase separation occurs. Here, octadecyltrimethoxysilane-modified silica nanoparticles were used to form a stable invert emulsion of water in oil for the drilling fluid model which resulted in a milky fluid with the formation of 60 µm water droplets. In addition, rheological study showed that using hydrophobic silica nanoparticles resulted in a stable water in oil invert emulsion with desired properties for a drilling fluid that can be modified by adjusting the nanoparticle nature and content. Aging experiments at 120 °C indicated that they also have good stability at high temperatures for challenging drilling operations. [ABSTRACT FROM AUTHOR]

Features of the mathematical modeling of drilling tools modernized for drilling deep holes are studied. A mathematical model of drilling, questions of stability, and existence of the drilling process are considered.

This paper presents an experimental study of the positive effects of vibration-assisted deep drilling of aluminum alloy Al-6061. The four most important evaluation criteria in drilling—machinability, workpiece temperature, torque, and material removal rate—were chosen to be investigated. Holes with a depth-to-diameter ratio of 13 were drilled by high speed steel (HSS) twist drill bits of 3 mm diameter, using both methods of conventional drilling (CD) and ultrasonic-assisted drilling (UAD). Three levels of axial force of 6 kgf, 9 kgf, and 12 kgf were kept constant for each pair of comparison experiments. It was found that workpiece temperature and torque not only changed from one drill to the other, but were also dependent on the hole depth being drilled. Comparisons were made in-pair between CD and UAD under the same axial force and at the same order of hole numbers. The result shows that the material removal rate with UAD was up to 3.5 times higher than that with CD and the average workpiece temperature and torque in UAD were reduced by 3.5 and 6 times, respectively. Moreover, tool life in UAD was observed to increase from 2.5 to 5 times, in terms of number of holes drilled, compared to that in CD.

This paper shows the estimate technological parameters for borehole hydro-production of sand by technical deep drilling slim well differently diameters, where are determinate calculation of radius of jet for selects hydro-monitor, the effect of hydro-caving, caving capacity, hydro-transport of pulp and drawings of the most important parts of necessary equipment for exploitation at the mining field exemplified by experimental borerhole hydro-mining of underlying quartz sand at surface open pit mine of coal named the Polje-D in Kolubara.