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The motion detection and thermotherapy provides a convenient strategy for the diagnosis and rehabilitation assessment of joint injuries. However, it is still challenging to simultaneously achieve accurate joint motion monitoring and on‐demand thermotherapy. Herein, core‐sheath sensing yarns (CSSYs) is proposed and fabricated for excellent electrical and photothermal heating, which consists of carbon black (CB)‐coated nylon (sheath layer), silver‐plated nylon and elastic spandex yarns (core layer). The CSSYs demonstrates great joule heating performance, which reaches 75 °C at 2 V applied voltage. The good thermal management performance can be well maintained when weaving these yarns into bifunctional smart textile. Further, the optimized double‐ply CSSYs (DPCSSYs) with helically twisted structure possess several appealing sensing performance, including preferable strain sensitivity (0.854), excellent linearity (0.962), and superior durability (over 5000 cycles). The as‐woven bifunctional smart textile can provide instant and convenient thermotherapy to the injured joints, and simultaneously monitor the injury and recovery conditions of the joint. Therefore, the designed bifunctional smart textile can provide a promising route for developing next‐generation healthcare smart textile. [ABSTRACT FROM AUTHOR]

Control of tension distribution in the spinning triangle region that can facilitate fiber motion and transfer is highly desirable for high quality yarn production. Here, the key mechanisms and a mechanical model of gradient regulation of fiber tension and motion with rotary heterogeneous contact surfaces were theoretically analyzed. The linear velocity gradient, effected on a fiber strand using rotary heterogeneous contact surfaces, could balance and stabilize the structure and stress distribution of spinning triangle area, which could capture exposed fiber to reduce hairiness formation and enhance the internal and external fiber transfer to strengthen the fiber utilization rate. Then, varied yarns spun without and with the rotary grooved and rotary heterogeneous contact surfaces were tested to compare the property improvement for verifying above-mentioned theory. The hairiness, irregularity, and tensity of the yarns spun with rotary heterogeneous contact surfaces spun yarns were significantly improved compared to other spun yarns, which effectively corresponded well to the theoretical analysis. Based on this spinning method, this effective, low energy-consuming, easy spinning apparatus can be used with varied fiber materials for high-quality yarn production. [ABSTRACT FROM AUTHOR]