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The use of geopolymers for the solidification/stabilization (S/S) of municipal solid waste incineration fly ash (MSWI FA) is promising because the Cao in MSWI FA can provide an alkaline environment to facilitate geopolymer reactions and help to form the gel phase in the solidified body. This study investigated the role of CaO in MSWI FA in immobilizing common heavy metals, especially Cd2+ and Pb2+. Tests were performed to evaluate the effect of CaO on the unconfined compressive strength (UCS) of the polymer and the leaching of heavy metals. The findings revealed that as the CaO content increased, the UCS of the geopolymer samples also rose, reaching a maximum 28-day UCS of 24.8 MPa at a CaO content of 31.5%. Additionally, higher CaO levels resulted in lower leaching concentrations of heavy metals in the stabilized material. When the CaO level is 32%, the levels of heavy metals that leach out are very low, with Pb2+ at 0. 02 mg/L and Cd2+ at 0. 01 mg/L, achieving a stabilization rate of over 93.6% for these ions. Moreover, the geopolymer's characteristics were analyzed by XRD, FTIR, and SEM, and the immobilization mechanisms of Cd2+ and Pb2+ were identified as gelation, physical encapsulation, and chemical substitution. [ABSTRACT FROM AUTHOR]

Geopolymer technology is an effective method of fly ash (FA) disposal developed in recent decades. This study provided a novel technology based on geopolymerization for FA resource, which could solve the problem of long-term heavy metal leakage trends. Firstly, Unconfine compressive strength (UCS) of geopolymer and the heavy metals leaching test was taken to discuss the effects of oxidize species. The results indicated that the UCS of geopolymer samples was increased with the increase of CaO, and the largest 28 d UCS was 24.8 MPa when CaO content was 31.5%. When the CaO content was 32%, the leaching concentration of heavy metals was the lowest (Pb 2+ was 0.02 mg L -1 , Cd 2+ was 0.01 mg L -1 ), and the solidification rate of heavy metal ions were more than 93.6%. Secondly, two methods were used to evaluate the corrosion resistance of FA based geopolymer. The observations suggested that the FA based geopolymer exhibits a high level of resistance to erosion caused by sulfate ions and chloride ions. Thirdly, carbonation tests were taken to discuss the durability of FA based geopolymer. The results shown that UCS exhibited a modest rise following the process of carbonation, and then demonstrated a stable trend after a period of 28 days, and the heavy metal leaching test results that comply with the limitations specified in the national standard at 7, 14, 28, and 56 days. The findings from accelerated carbonization tests at 56 days, determined by empirical equations, suggest that the carbonization age of geopolymers is projected to be 102 years. Finally, XRD, FTIR and SEM were taken to discuss the microstructure characterization of FA based geopolymer, and solidification mechanisms of heavy metal ions by geopolymer materials could be concluded as gelation, physical encapsulation, and chemical reactions., Competing Interests: There are no conflicts to declare., (This journal is © The Royal Society of Chemistry.)