1. Increased fracture toughness of additively manufactured amorphous thermoplastics via thermal annealing
- Author
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Ryan M. Dunn, Jennifer M. Sietins, Michael E. Mackay, Clara M. Hofmeister Mock, Eric D. Wetzel, and Kevin R. Hart
- Subjects
Strain energy release rate ,0209 industrial biotechnology ,Void (astronomy) ,Toughness ,Materials science ,Polymers and Plastics ,Annealing (metallurgy) ,Organic Chemistry ,Fused filament fabrication ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Amorphous solid ,Reptation ,020901 industrial engineering & automation ,Fracture toughness ,Materials Chemistry ,Composite material ,0210 nano-technology - Abstract
Polymeric structures fabricated using Fused Filament Fabrication (FFF) suffer from poor inter-laminar fracture toughness. As a result, these materials exhibit only a fraction of the mechanical performance of those manufactured through more traditional means. Here we show that thermal annealing of confined structures manufactured using the FFF technique dramatically increases their inter-laminar toughness. Single Edge Notch Bend (SENB) fracture specimens made from acrylonitrile-butadiene-styrene (ABS) feedstock were isothermally heated in a supporting fixture, post-manufacture, across a range of times and temperatures. Fracture testing was then used to quantify the changes in inter-laminar toughness offered by annealing through measurements of the Mode I critical elastic-plastic strain energy release rate, JIc. Under the most aggressive annealing conditions, the inter-laminar toughness increased by more than 2700% over the non-annealed baseline material. Void migration and aggregation during the annealing process was analyzed using X-ray tomography and provides insight into the toughening mechanisms. Time-scales of reptation and polymer mobility at the interface during annealing are also modeled and agree with fracture experiments.
- Published
- 2018