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This study aims to investigate the chemical recycling of two different fully recyclable bio-based epoxy matrices based on epoxidized precursors derived from waste flour. The key for their recyclability relies on the use of a cleavable hardener. In fact, the latter contains a ketal group in its chemical structure, which is cleavable in mild acetic conditions, so allowing for the breakage of the cured network. The recyclability was successfully assessed for both the two investigated formulations, with a recycling process yield ranging from 80 up to 85%. The recycled polymers presented a Tg up to 69.0 ± 0.4 °C, determined by mean of DMA and DSC analysis. Next, the TGA revealed that the thermal decomposition of the specimens primarily occurred around 320 °C and attributed to the breaking of C–O and C–N bonds in cross-linked networks. In the end, the chemical characterizations were carried out by mean of Py-GC/MS, MALDI-TOF-MS and FT-IR ATR. In fact, these analyses allowed for investigating how the recycled polymer's structure changed, starting from the initial epoxy systems. These insights on their chemical structure could further allow for identifying re-use strategies in accordance with a circular economy approach. [ABSTRACT FROM AUTHOR]

In this study, a polymer-based surface plasmon resonance (SPR) sensor for refractive index measurements was designed and manufactured via inkjet 3D printing; then, it was optically characterized. Next, it was investigated how the surface finish of the 3D printed optical waveguide affects the sensor performance, i.e., its sensitivity. More in detail, it was studied how the surface roughness changes with the placement of the 3D printed items on the building platform. To achieve this purpose, a Phase I distribution-free quality monitoring analysis of the selected manufacturing process was implemented for a small pilot production run. The aim was to check the stability of surface roughness versus the placement of the 3D printed parts on the building platform. The 3D printed sensor's surface roughness was assessed through a profilometry study. In particular, the surface roughness was determined for the core of the optical waveguide used to excite the SPR phenomena. Furthermore, the SPR sensors were optically characterized to find the existing relationship between their sensitivity and the considered quality of surface finish. In particular, by varying the surface roughness of the used waveguide, the light scattering in the waveguide changes, and the SPR sensitivity changes too, similarly to the light-diffusing fibers covered by gold nanofilms where the guided light is scattered through a plurality of voids distributed in the core. The procedure followed to investigate the sensor roughness, and establishing their performance enabled the optimal operative range for their application in practice to be identified. Finally, a better knowledge of the 3D printing manufacturing process has been achieved to improve quality of surface finish. [ABSTRACT FROM AUTHOR]

The aim of this study was to explore the thermal properties of epoxy–acrylate blends for the liquid crystal display (LCD) 3D printing technique. Starting from an epoxy–acrylate blend with a ratio of epoxy to acrylate of 50:50, the effect of adding a reactive monofunctional epoxy diluent was evaluated. The diluent was a resin composed by oxirane, mono[(C12-14 alkyl) methyl] derivatives selected for its low viscosity (i.e., 1.8 Poise) at room temperature and its reactivity. The diluent content varied from 15 to 25 wt% and, for all the formulation, double curing cycles, where thermal curing followed photocuring, were studied. The effect of different curing temperatures was also evaluated. The control of the diluent content and of the curing temperature allowed tailoring of the thermomechanical resin properties while improving the resin's processability. The glass transition ranged from 115.4 °C to 90.8 °C depending on the combination of diluent content and post-curing temperature. The resin developed displayed a faster processing time tested on a reference part with printing time of 4 h and 20 min that was much lower than the printing times (7 and 16 h) observed for the starting formulations. [ABSTRACT FROM AUTHOR]

In this work, a quadratic polynomial regression model was developed to aid practitioners in the determination of the refractive index value of transparent 3D printable photocurable resins usable for micro-optofluidic applications. The model was experimentally determined by correlating empirical optical transmission measurements (the dependent variable) to known refractive index values (the independent variable) of photocurable materials used in optics, thus obtaining a related regression equation. In detail, a novel, simple, and cost-effective experimental setup is proposed in this study for the first time for collecting the transmission measurements of smooth 3D printed samples (roughness ranging between 0.04 and 2 μm). The model was further used to determine the unknown refractive index value of novel photocurable resins applicable in vat photopolymerization (VP) 3D printing techniques for manufacturing micro-optofluidic (MoF) devices. In the end, this study proved how knowledge of this parameter allowed us to compare and interpret collected empirical optical data from microfluidic devices made of more traditional materials, i.e., Poly(dimethylsiloxane) (PDMS), up to novel 3D printable photocurable resins suitable for biological and biomedical applications. Thus, the developed model also provides a quick method to evaluate the suitability of novel 3D printable resins for MoF device fabrication within a well-defined range of refractive index values (1.56; 1.70). [ABSTRACT FROM AUTHOR]

This study focuses on the characterization of 3D printed parts by fused deposition modelling (FDM) technique made from a composite filament, highly loaded of stainless-steel microparticles, prepared at different infill density (0, 50, 100%). Thermo-mechanical properties, morphological aspects and heat transport behaviour of the developed specimens have been investigated by dynamic-mechanical analysis (DMA), thermal diffusivity measurements and scanning electron microscopy (SEM). Experimental results allowed to attest a drastic reduction of storage modulus in the range of testing temperatures by reducing the infill density. In the meantime, an increment of dissipation factor was shown in lesser stiff samples at temperatures near to the ambient. The same increasing trend did not appear in the case of thermal diffusion that showed closer values for samples at 0 and 50% of infill, and an augment in the case of infilling level of 100%. This outcome, explained through SEM pictures, was attributed to the difficulty in realization of perfect empty internal structures within 3D parts. A supporting analysis by IR spectroscopy was conducted on the composite surface to gain qualitative information about constituting polymer filament. Further considerations on the porosity of systems have been obtained elaborating SEM micrographs with ImageJ software. [ABSTRACT FROM AUTHOR]