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Thermoplastics show great potential due to their lightweight design, low-noise operation, and cost-effective manufacturing. Oil lubrication allows for their usage in high-power-transmission applications, such as gears. The current design guidelines for thermoplastic gears lack reliable estimates for the coefficient of friction of oil-lubricated rolling–sliding contacts. This work characterizes the friction of elastohydrodynamic rolling–sliding contacts with technical and high-performance thermoplastics with oil lubrication. The influence of polyoxymethylene (POM), polyamide 46 (PA46), polyamide 12 (PA12), and polyetheretherketone (PEEK), as well as mineral oil (MIN), polyalphaolefin (PAO), and water-containing polyalkylene glycol (PAGW), was studied. Experiments were carried out on a ball-on-disk tribometer, considering different loads, speeds, temperatures, and surface roughness. The results show that, for fluid film lubrication, there is very low friction in the superlubricity regime, with a coefficient of friction lower than 0.01. Both sliding and rolling friction account for a significant portion of the total friction, depending on the contact configuration and operating conditions. In the mixed to boundary lubrication regime, the sliding friction depends on the thermoplastic and rises sharply, thus increasing the total friction. [ABSTRACT FROM AUTHOR]

A fundamental understanding of wet clutches' drag loss behavior is essential for designing efficient clutch systems. It has been widely recognized that the separation behavior immediately after disengaging the clutch and the resulting clearance distribution influence the drag loss behavior. However, these influencing factors have yet to be systematically investigated. Therefore, this study aimed to experimentally investigate the effects of plate separation and clearance distribution on drag loss behavior under different operating conditions and modes. For this purpose, image series of an operating clutch system were recorded and subsequently analyzed using image processing algorithms to evaluate the movements of the plates. Based on this, the effects on drag loss behavior were analyzed. The investigations were carried out on a clutch system used in an industrial application. The measurements show that the axial movements of the plates comprise main and superimposed non-periodic movements of much a smaller amplitude. The separation of the plates is primarily driven by the applied differential speed so that the set total clearance is only utilized mainly in the higher differential speed range. The separation behavior, therefore, decisively influences the drag loss behavior. The plates can even remain in contact in the low differential speed range. The investigations also showed that the separation behavior and, thus, the drag loss behavior can be improved by using waved plates, especially in the low differential speed range. It was also found that a high plate number and a large set total clearance support a non-uniform clearance distribution. Based on the investigations conducted, it is possible to expand our fundamental knowledge of separation behavior and clearance distribution, allowing for a reduction in the drag losses of wet clutches. The findings can thus contribute to the development of low-loss and compact clutch systems. [ABSTRACT FROM AUTHOR]

For a drive unit for axes of robots and robot-like systems (RLS) usually a motorgearbox arrangement is chosen due to its high-power density. The combination of a high-ratio gearbox and a high-speed electric motor ensures a very compact and efficient design of the drive train. The transmission properties primarily determine the properties of the axes and the whole robot system. Robots and RLS use various types of high-ratio precision gearboxes based on different operating principles. Due to the different operating principles, it is difficult to describe comparable properties across all different types. In addition, there are many influences on the properties which significantly determine their shapes and values. These influencing parameters are insufficiently documented and are often poorly accessible for profound comparability and further consideration. In this paper, an overview of the properties of robot gearboxes is given. Based on these properties, different robot gearboxes can be systematically evaluated and compared to one another. The properties are influenced by various design, operating or manufacturing factors such as the gearbox size, the operating torque and speed or the manufacturing process. In a further step, these influences on the most relevant properties, efficiency and stiffness, are determined and systematically evaluated. This evaluation is based on the specification data of various robot gearbox manufacturers. The properties efficiency and stiffness show a dependency on the gearbox size, the operating torque, speed as well as the ambient temperature and on the transmission ratio. The shown procedure can also be adapted to other properties. [ABSTRACT FROM AUTHOR]

The efficiency of bevel and hypoid gears is, alongside load capacity, one of their most important design criteria. To consider the efficiency of bevel and hypoid gears during the development and design process, validated calculation methods based on experimental investigations are necessary. However, the isolated experimental investigation of the load-dependent power losses of bevel and hypoid gears has not been adequately investigated, as most of the experimental investigations consider the complete gearbox. This paper presents a test rig that allows for the experimental investigation of the efficiency of bevel and hypoid gears with a measurement uncertainty of the efficiency of ∆ η ≤ ± 0.08 % according to the Guide to the Expression of Uncertainty in Measurement (GUM). Using the developed test rig, experimental investigations on the efficiency behavior of bevel and hypoid gears regarding the influence of the axial offset, driving direction, and microgeometry are carried out for different operating points varying in circumferential speed and load. This paper discusses the methodology and the first experimental results of a study on the efficiency of bevel and hypoid gears in detail. [ABSTRACT FROM AUTHOR]