113 results on '"shop floor"'
Search Results
2. Blockchain-Based Privacy-Preserving Shop Floor Auditing Architecture
- Author
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Fatemeh Stodt, Mohammed B. M. Kamel, Christoph Reich, Fabrice Theoleyre, and Peter Ligeti
- Subjects
Attribute-based verification ,blockchain ,IIoT ,Industry 4.0 ,privacy ,shop floor ,Electrical engineering. Electronics. Nuclear engineering ,TK1-9971 - Abstract
In the rapidly evolving realm of the Industrial Internet of Things (IIoT), securing shop floor operations, especially in audit processes, is of critical importance. This paper confronts the challenge of ensuring data integrity and trust in IIoT systems by leveraging the capabilities of blockchain technology. The unique characteristics of blockchain, such as its immutable and decentralized ledger, establish a solid and transparent foundation for verifying shop floor transactions and activities. We introduce a privacy-centric approach, meticulously designed to comply with stringent data privacy regulations. This method allows auditors to authenticate both IIoT data and devices, ensuring confidentiality and adhering to regulatory standards. Our practical implementation strategy, tailored for shop floor environments, not only enhances the security of device and data integrity but also showcases robustness against specific adversarial threats, including network intrusion, data tampering, and unauthorized access. The findings indicate that our approach not only strengthens security protocols but also integrates effortlessly with existing IIoT infrastructures. It presents an efficient, scalable solution that elevates the safety and reliability of IIoT ecosystems, making it a significant step forward in the quest for secure and compliant industrial operations.
- Published
- 2024
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- View/download PDF
3. Development of cloud visualization a machining manufacturing system shop floor.
- Author
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Sulistyo, Joko, Setiawan, Angga Tegar, and Toha, Isa Setiyasah
- Subjects
MANUFACTURING processes ,INDUSTRY 4.0 ,MACHINING ,DATA visualization ,INTERNET of things ,DATA transmission systems ,CYBER physical systems - Abstract
The industry is currently experiencing the fourth industrial revolution, characterized by the automation of cyber physical systems and advanced connectivity through the internet of things (IoT). This revolution enables real-time monitoring of machines status on the shop floor by leveraging cyber-physical and IoT technologies. This paper describes the results of research that develops IoT and cloud-based visualization for a machining manufacturing system shop floor. Our proposed solution involves an internet of things device equipped with two current sensors to detect machine and spindle current. The sensor connected to an Arduino Nano, which is then connected to Wemos D1 for wireless transmission of data to the cloud. The cloud has been developed to store data and provide visualization applications, in the form of machines layout map to monitor machines conditions in the form of machines ON, machines OFF, spindles ON and spindles OFF in real time. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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- View/download PDF
4. Approaching flexible production with planning methods.
- Author
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De Bortoli, Marco, Kohout, Peter, Lampel, Dominik, Fürbaß, Leo, Masiero, Anna, Moser, Stefan, Nagele, Martin, Frick, Tobias, Knoflach, Lukas, and Steinbauer-Wagner, Gerald
- Abstract
Copyright of e & i Elektrotechnik und Informationstechnik is the property of Springer Nature and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2023
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- View/download PDF
5. Pervasive Augmented Reality to support logistics operators in industrial scenarios: a shop floor user study on kit assembly.
- Author
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Maio, Rafael, Santos, André, Marques, Bernardo, Ferreira, Carlos, Almeida, Duarte, Ramalho, Pedro, Batista, Joel, Dias, Paulo, and Santos, Beatriz Sousa
- Subjects
- *
AUGMENTED reality , *INDUSTRY 4.0 , *RETAIL stores , *HEAD-mounted displays , *LOGISTICS , *QUALITY control , *ACCESS to information - Abstract
Augmented Reality (AR) is a pillar of the transition to Industry 4.0 and smart manufacturing. It can facilitate training, maintenance, assembly, quality control, remote collaboration and other tasks. AR has the potential to revolutionize the way information is accessed, used and exchanged, extending user's perception and improving their performance. This work proposes a Pervasive AR tool, created with partners from the industry sector, to support the training of logistics operators on industrial shop floors. A Human-Centered Design (HCD) methodology was used to identify operators difficulties, challenges, and define requirements. After initial meetings with stakeholders, two distinct methods were considered to configure and visualize AR content on the shop floor: Head-Mounted Display (HMD) and Handheld Device (HHD). A first (preliminary) user study with 26 participants was conducted to collect qualitative data regarding the use of AR in logistics, from individuals with different levels of expertise. The feedback obtained was used to improve the proposed AR application. A second user study was realized, in which 10 participants used different conditions to fulfill distinct logistics tasks: C1 — paper; C2 — HMD; C3 — HHD. Results emphasize the potential of Pervasive AR in the operators' workspace, in particular for training of operators not familiar with the tasks. Condition C2 was preferred by all participants and considered more useful and efficient in supporting the operators activities on the shop floor. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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- View/download PDF
6. Leadership and Productivity: A Study of U.S. Automobile Assembly Plants.
- Author
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Giardili, Soledad, Ramdas, Kamalini, and Williams, Jonathan W.
- Subjects
PLANT productivity ,MACHINE learning ,PANEL analysis ,AUTOMOBILES ,LEADERSHIP ,STRUCTURAL break (Economics) - Abstract
We examine the effect of plant managers on productivity using unique matched manager-plant panel data on U.S. auto-assembly plants during 1993–2007. Our econometric approach is two-pronged. Our first approach relies on using the panel nature of our data to measure variation in productivity due to managerial influence. We estimate the interquartile range of the effect of individual plant managers on average hours-per-vehicle to be about 30%. Further, we find that plant managers' experience with the models that are in production ameliorates the negative impact of new model introductions on productivity. We also observe evidence that managers' plant-specific tenure has a positive impact on productivity. In our second approach, we use high-frequency time-series data, along with structural-break tests and machine-learning methodologies, to predict variation in production using plant-manager switches. We find that a plant manager's identity is predictive of changes in both the mean and variance of production, further highlighting their channels of managerial influence. These findings are robust to narrowing the sample to focus on retirements as an exogenous source of managerial switches. This paper was accepted by Serguei Netessine, operations management. Supplemental Material: The online appendix and data files are available at https://doi.org/10.1287/mnsc.2022.4427. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
7. Quality Control 4.0: a way to improve the quality performance and engage shop floor operators
- Author
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Silva, Cláudia Sousa, Borges, António Fernando, and Magano, José
- Published
- 2022
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- View/download PDF
8. Design and development of a proximity warning system for improved safety on the manufacturing shop floor
- Author
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Chika Edith Mgbemena, David Obike Onuoha, Charles Chikwendu Okpala, and Chinedum Ogonna Mgbemena
- Subjects
Accident prevention ,Arduino microcontroller ,Shop floor ,Ultrasonic proximity sensor ,Real-time feedback ,Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
Accident prevention on the manufacturing shop floor is essential. This paper aims to develop a proximity warning system capable of reducing accidents on the manufacturing shop floor, by notifying employers of any possible danger within the workplace. The system consists of an ultrasonic sensor, Arduino microcontroller, alarm system and an easy to understand user interface that can detect and alert workers within the danger zone. The system was developed using the Unified Modelling Language, python programming language and the Arduino software. Preliminary test conducted on volunteer participants revealed that the system is easy to use and provides real-time easy-to-understand audio and visual feedback to workers. The system is useful for reducing accidents on shop floors.
- Published
- 2022
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9. Assessment of Digital Twins to Reassign Multiskilled Workers in Offsite Construction Based on Lean Thinking.
- Author
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Barkokebas, Beda, Al-Hussein, Mohamed, and Hamzeh, Farook
- Subjects
- *
DIGITAL twin , *LEAN construction , *CONSTRUCTION workers , *WASTE minimization , *INDUSTRIAL costs , *SIX Sigma - Abstract
Offsite construction (OSC) is an innovative approach where building components (e.g., panels or modules) are manufactured in a shop floor environment, then transported to, and installed at the site. Although there are numerous benefits inherent to the OSC approach, practitioners still struggle to provide tailored projects to their clients due to the low level of flexibility in production caused by uncertainty, multiple projects, and variable market demands. Indeed, the lack of production flexibility limits shop floors to manufacture projects efficiently in an ever-changing environment, especially when processes are still labor-intensive and are not leveraged by autonomous systems, such as a digital twin (DT). Hence, this paper proposes the use of a DT to improve production on OSC shop floors by increasing flexibility, i.e., the ability to adapt to uncertainty, through the automated reassignment of multiskilled workers based on data pertaining to production status that are updated in near real-time. The present study presents key metrics adopting a lean thinking approach for waste identification that quantifies the improved production performance attributable to the proposed DT. Using simulation as a surrogate system, this research evaluates the production performance on the shop floor according to different simulated scenarios varying the number of interventions made by the DT and multiskilling configurations. Moreover, this research considers significant aspects of multiskilling such as reduced productivity, increased cost, and the time spent when moving between workstations during reassignment. The primary findings from the system's practical application indicate a significant improvement in production due to the reduction of waiting waste, total production duration, and total production cost being reduced by 62%, 40%, and 25%, respectively. Finally, the present study presents a novel approach to increasing flexibility on shop floors while also demonstrating the benefits attributable to the use of a DT to manage multiskilled workers in OSC. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
10. Design and development of a proximity warning system for improved safety on the manufacturing shop floor.
- Author
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Mgbemena, Chika Edith, Onuoha, David Obike, Okpala, Charles Chikwendu, and Mgbemena, Chinedum Ogonna
- Subjects
UNIFIED modeling language ,SYSTEM safety ,ARDUINO (Microcontroller) ,ACCIDENT prevention ,PYTHON programming language ,WORK-related injuries ,USER interfaces ,NATURAL disaster warning systems - Abstract
Accident prevention on the manufacturing shop floor is essential. This paper aims to develop a proximity warning system capable of reducing accidents on the manufacturing shop floor, by notifying employers of any possible danger within the workplace. The system consists of an ultrasonic sensor, Arduino microcontroller, alarm system and an easy to understand user interface that can detect and alert workers within the danger zone. The system was developed using the Unified Modelling Language, python programming language and the Arduino software. Preliminary test conducted on volunteer participants revealed that the system is easy to use and provides real-time easy-to-understand audio and visual feedback to workers. The system is useful for reducing accidents on shop floors. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
11. Smart Coordination Requires Operators in the Loop
- Author
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Peggar, Ksenija, Hattinger, Monika, Peggar, Ksenija, and Hattinger, Monika
- Abstract
As industrial digitalization progresses and the use and application of digital technology in industrial production increases, it is tempting to view technology as the answer and solution to all the challenges that arise in production. However, does relying solely on the power of digital technological systems do justice to the complexity of today’s shop floor? We argue that despite the fact that digital technologies have the capacity to process a considerable amount of data which outperforms human computing abilities, it is crucial to apply a more holistic view and widen the scope of analysis above and beyond the immediate application of digital technologies. Thus, this study aims to explore industrial shop floor practices to increase understanding of the planning and coordination patterns. To get a thorough understanding of how planning and coordination work today and to find new opportunities, a case study approach was adopted. Data was collected in one small and medium-sized manufacturing enterprise through shop floor observations and interviews with six employees during 2022-2023. Further, we applied a coordination framework, including coordination mechanisms, for data analysis. The results show that the three coordination mechanisms Objects and Representations, Roles, and Routines are abundantly present in the case study. Moreover, two additional coordinating mechanisms were identified, Digital Technology and Context, which include a contribution to the earlier coordination framework. We argue to put the challenges that operators face into the limelight, by involving them in the planning and coordination loop., CC BY-NC 4.0
- Published
- 2024
- Full Text
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12. Leadership and Productivity: A Study of U.S. Automobile Assembly Plants
- Author
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Soledad Giardili, Kamalini Ramdas, and Jonathan W. Williams
- Subjects
leadership ,managerial experience ,productivity ,automobile industry ,plant manager ,shop floor ,Strategy and Management ,Management Science and Operations Research - Abstract
We examine the effect of plant managers on productivity using unique matched manager-plant panel data on U.S. auto-assembly plants during 1993–2007. Our econometric approach is two-pronged. Our first approach relies on using the panel nature of our data to measure variation in productivity due to managerial influence. We estimate the interquartile range of the effect of individual plant managers on average hours-per-vehicle to be about 30%. Further, we find that plant managers’ experience with the models that are in production ameliorates the negative impact of new model introductions on productivity. We also observe evidence that managers’ plant-specific tenure has a positive impact on productivity. In our second approach, we use high-frequency time-series data, along with structural-break tests and machine-learning methodologies, to predict variation in production using plant-manager switches. We find that a plant manager’s identity is predictive of changes in both the mean and variance of production, further highlighting their channels of managerial influence. These findings are robust to narrowing the sample to focus on retirements as an exogenous source of managerial switches. This paper was accepted by Serguei Netessine, operations management. Supplemental Material: The online appendix and data files are available at https://doi.org/10.1287/mnsc.2022.4427 .
- Published
- 2023
- Full Text
- View/download PDF
13. Shop floor data-driven spatial–temporal verification for manual assembly planning.
- Author
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Fang, Wei and Zheng, Lianyu
- Subjects
TECHNOLOGY convergence ,MANUFACTURING processes ,FLOORS ,RETAIL stores - Abstract
Motivated by the increasing demand and highly customized products, accurate and up-to-date information about the manufacturing process become essential to meet these requirements. In manual assembly activities, performing theoretical planning in simulation environments is a crucial procedure to detect and avoid unreasonable assembly operations. However, the deviations between theoretical and actual assembly actions would result in the failure of the manual assembly planning. Therefore, the verification for the manual assembly planning is significant to ensure the correctness of the actual assembly operations, performing a convergence between the cyber and physical world. The challenges involved in retrieving and utilizing the actual data about the manual activities on a shop floor. In this paper, a self-contained wearable tracking system is proposed and applied to collect the shop-floor data during the manual assembly operations. And then, an unsupervised classification method is applied to empower semantic knowledge to the shop-floor data derived from the workplace. Thus, an automatic spatial–temporal verification for manual assembly planning is carried out, providing indicators to optimize the current manual assembly planning. Experimental results illustrate that the proposed work can perform the spatial–temporal verification for manual assembly task and indicate evidence to improve the manual assembly planning objectively. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
14. Essays on enterprise social media: moderation, shop floor integration and information system induced organizational change
- Author
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Nolte, Ferry and Nolte, Ferry
- Abstract
The digital transformation increases the pressure on innovation capabilities and challenges organizations to adapt their business models. In order to cope with the increased competitiveness, organizations face two significant internal challenges: Enabling internal digital collaboration and knowledge sharing as well as information system-induced change. This dissertation will investigate seven related research questions divided in two main parts. The first part focuses on how an organization can foster digital knowledge exchanges and collaboration in global organizations. Enterprise social media has attracted the attention of organizations as a technology for social collaboration and knowledge sharing. The dissertation will investigate how organizations can moderate the employee discourse in such platforms from a novel organizational perspective and provide insights on how to increase the encouragement for employees to contribute and assure content quality. The developed framework will provide detailed moderation approaches. In addition, the risk of privacy concerns associated with organizational interference in the new digital collaboration technologies are evaluated. The second part of the dissertation shifts the focus to the shop floor environment, an area that has faced substantial digital advancements. Those advancements change the organizational role of the shop floor to a more knowledge work-oriented environment. Firstly, a state of research regarding technology acceptance and professional diversity is presented to create an enterprise social media job-characteristic framework. Further, a unique and longitudinal shop floor case study is investigated to derive organizational challenges for enterprise social media and potentials for empowerment. To validate the future shop floor environment needs use cases for the shop floor are derived and a user profile is established. The case study is extended by expert interviews to focus on conceptualizing organizational i
- Published
- 2023
15. Agents Implementing Subject Behaviour: A Manufacturing Scenario
- Author
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Kannengiesser, Udo, Fleischmann, Albert, editor, Schmidt, Werner, editor, and Stary, Christian, editor
- Published
- 2015
- Full Text
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16. Optimizing Throughput, WIP, and Cycle Time: A Case Study of Utensils Manufacturing Shop Floor.
- Author
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Shafiq, Muhammad, Waqas, Muhammad, Shahzad, Khurram, Rashid, Zahid, Ali, Abid, Islam, Muhammad Awais, Bilal, Muhammad, and Hameed, Usman
- Subjects
- *
FACTORIES , *WORK in process , *IMPLEMENTS, utensils, etc. , *CASE studies , *MANUFACTURING industries , *DRUG factories , *FACILITIES - Abstract
The development of simulation models for improving performances is trendy in manufacturing industries. This paper presents simulation model for evaluating and improving performances of a utensils manufacturing plant. Internal benchmarking is employed for comparison under exactly similar conditions. The data of all input variables is collected and statistical models for each process is developed using Arena input analyzer. The simulation model is then developed using SIMIO to optimize throughput, work-in-process, and cycle time. The experiments have been performed under various scenarios, i.e., at different values of the input parameters. The areas for improvement have been highlighted on the basis of results. Furthermore, best and worst case scenarios have been discussed in detail to provide insights for managerial performance improvements by (1) optimizing inter-arrival time, (2) increasing production rate, and (3) reducing the number of rejected parts without disturbing the existing setup of the manufacturing facility. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
17. Security Audit of a Blockchain-Based Industrial Application Platform
- Author
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Jan Stodt, Daniel Schönle, Christoph Reich, Fatemeh Ghovanlooy Ghajar, Dominik Welte, and Axel Sikora
- Subjects
blockchain ,distributed ledger ,legacy machines ,maintenance ,shop floor ,security ,Industrial engineering. Management engineering ,T55.4-60.8 ,Electronic computers. Computer science ,QA75.5-76.95 - Abstract
In recent years, both the Internet of Things (IoT) and blockchain technologies have been highly influential and revolutionary. IoT enables companies to embrace Industry 4.0, the Fourth Industrial Revolution, which benefits from communication and connectivity to reduce cost and to increase productivity through sensor-based autonomy. These automated systems can be further refined with smart contracts that are executed within a blockchain, thereby increasing transparency through continuous and indisputable logging. Ideally, the level of security for these IoT devices shall be very high, as they are specifically designed for this autonomous and networked environment. This paper discusses a use case of a company with legacy devices that wants to benefit from the features and functionality of blockchain technology. In particular, the implications of retrofit solutions are analyzed. The use of the BISS:4.0 platform is proposed as the underlying infrastructure. BISS:4.0 is intended to integrate the blockchain technologies into existing enterprise environments. Furthermore, a security analysis of IoT and blockchain present attacks and countermeasures are presented that are identified and applied to the mentioned use case.
- Published
- 2021
- Full Text
- View/download PDF
18. Digitalization-based process improvement and decision-making in offsite construction.
- Author
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Barkokebas, Beda, Martinez, Pablo, Bouferguene, Ahmed, Hamzeh, Farook, and Al-Hussein, Mohamed
- Subjects
- *
MACHINE learning , *TACIT knowledge , *BUILDING information modeling , *DECISION making , *RADIO frequency identification systems , *STATISTICS - Abstract
The evaluation of process improvements measures in offsite construction shop floors often relies on experts' opinion, with limited use of empirical data gathered by sensors in real-time. To address this issue, there is a need for methods that integrate expert's tacit knowledge with robust data analysis techniques. This paper describes the application of exploratory data analysis techniques to evaluate improvement suggestions proposed by expert's, supported by data collected by sensors on the shop floor and building information models. The presented method involves a quantitative and qualitative digitalization-based approach where improvement suggestions are modelled and validated though machine learning algorithms and hypothesis testing. The contribution of this study is a method that combines real-time data, building information models, and knowledge modeling from experts to evaluate process improvement on offsite construction shop floors. • A method to assess improvements based on experts input and real-time data. • Machine learning is applied to analyze data from RFID sensors and BIM models. • The automation in workstations is rated based on production balance and efficiency. • Strategies to increase production flexibility are rated using statistical analysis. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
19. Evaluating the Maturity of CPS in Discrete Manufacturing Shop-Floor: A Group AHP Method with Fuzzy Grade Approach.
- Author
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Qingmeng TAN, Yifei TONG, Shaofeng WU, and Dongbo LI
- Subjects
- *
CYBER physical systems , *PROCESS control systems , *INDUSTRIAL engineering , *AUTOMATIC control systems , *FUZZY control systems - Abstract
Discrete manufacturing faces challenges to improve quality and efficiency, reduce labour and costs, as well as the shifting market from customized manufacturing to short-series production, just to name a few. CPS which combines physical world and cyber world is a key technology of coping these challenges particularly in the shop floor level. However, due to its complexities and heterogeneities, CPS development and implementation in discrete manufacturing field is still in rudimentary phase which requires feasible methods to evaluating the maturity of current system. This paper proposes an evolution process of CPS in discrete manufacturing which can be characterized by two-dimensional perspectives concerning MT (manufacturing technology) and ICT (information and communication technology) elements. A maturity model (CPSMM) is presented to conceptualize the maturity of CPS implementation process in discrete manufacturing shop floor. The importance weights of indicators in the maturity model are acquired based on AHP with group decision. A semantic grading approach is proposed to guide and constrain accessing process which allows using triangle fuzzy numbers. Procedures and algorithms on calculating CPS-AHP are given and applied in a mechanical shop floor for illustration. [ABSTRACT FROM AUTHOR]
- Published
- 2018
- Full Text
- View/download PDF
20. Comparing Approaches for Evaluating Digital Interventions on the Shop Floor
- Author
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Francisco José Lacueva-Pérez, Lea Hannola, Jan Nierhoff, Stelios Damalas, Soumyajit Chatterjee, Thomas Herrmann, and Marlene Schafler
- Subjects
digital interventions ,shop floor ,evaluation framework ,heuristics ,smart factory ,Technology - Abstract
The introduction of innovative digital tools for supporting manufacturing processes has far-reaching effects at an organizational and individual level due to the development of Industry 4.0. The FACTS4WORKERS project funded by H2020, i.e., Worker-Centric Workplaces in Smart Factories, aims to develop user-centered assistance systems in order to demonstrate their impact and applicability at the shop floor. To achieve this, understanding how to develop such tools is as important as assessing if advantages can be derived from the ICT system created. This study introduces the technology of a workplace solution linked to the industrial challenge of self-learning manufacturing workplaces. Subsequently, a two-step approach to evaluate the presented system is discussed, consisting of the one used in FACTS4WORKERS and the one used in the “Heuristics for Industry 4.0„ project. Both approaches and the use case are introduced as a base for presenting the comparison of the results collected in this paper. The comparison of the results for the presented use case is extended with the results for the rest of the FACTS4WORKERS use cases and with future work in the framework.
- Published
- 2018
- Full Text
- View/download PDF
21. Process Industry 4.0: Effect on Interfaces between MES and Shop floor Integrations in Pulp and Paper Industry
- Author
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Salonen, Iita-Maria, Tekniikan ja luonnontieteiden tiedekunta - Faculty of Engineering and Natural Sciences, and Tampere University
- Subjects
Internet of things ,pulp and paper industry ,Shop floor ,Manufacturing Execution System ,Automaatiotekniikan DI-ohjelma - Master's Programme in Automation Engineering - Abstract
The purpose of this thesis is to research how Industry 4.0 affects integrations between MES and shop floor in pulp and paper industry. Industry 4.0 is a generally used term for the fourth industrial revolution introducing modern technologies and producing principles into manufactur-ing. These modern technologies include big data and analytics, cloud computing, and IoT. Four Industry 4.0 design principles, interconnection, information transparency, decentralized deci-sions, and technical assistance, are handled as central principles when designing Industry 4.0 compliant factories. The impact of Industry 4.0 on factories covers the entire system, including system architecture, modern technologies on shop floor, and new communication methods and protocols. The thesis can be divided into two parts, theoretical and practical part. First in the theoretical part, comprehensive literature review was conducted to find out Industry 4.0 related trends that affect the shop floor. As in pulp and paper industry little Industry 4.0 related research has been done, the scope of the literature review covered also research done in other industrial fields. Based on the findings of the literature review, Industry 4.0 compliant prototype was designed and implemented. The design and implementation of the prototype form the practical part of the thesis. The most promising trends that are likely to be seen in factories when moving towards In-dustry 4.0 compliant smart factories, are smarter sensors, devices, and products, new wireless communication technologies and IoT messaging protocols, cloud and fog computing, service-oriented architecture, and decentralisation of decision making. As new communication technol-ogies, such as IoT messaging protocols, seemed to be an important part of almost every find-ing in literature review, prototype was decided to be built based on communication using OPC UA PubSub over MQTT. In this thesis it is concluded that investing in Industry 4.0 is crucial for business success in the future. In several articles and other sources introduced in this thesis the positive impact of Industry 4.0 solutions on factories has been shown. These benefits include e.g., increased prof-itability and productivity, more adaptability, and solutions for more complicated customer needs and scarce resources. Companies working with Manufacturing Execution Systems should be prepared to all the changes discussed in this thesis, although, as stated in the thesis, many of the recent technologies need to be tested more thoroughly in real production environment prior to concluding their suitability for pulp and paper industry. The implemented prototype gives promising results and indicates that communication using OPC UA PubSub over MQTT is rela-tively easy to implement.
- Published
- 2022
22. Agile Methods on the Shop Floor: Towards a 'Tesla Production System'?
- Author
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Daum, Timo and Weizenbaum Institute for the Networked Society - The German Internet Institute
- Subjects
Digitalisierung ,Economics ,software ,electric vehicle ,Wirtschaft ,digitalization ,Sociology & anthropology ,Produktion, Fertigung ,manufacturing ,Produktion ,Soziologie, Anthropologie ,Agile Methods ,Shop Floor ,Tesla ,ddc:330 ,Fertigung ,production ,ddc:301 ,Sociology of Science, Sociology of Technology, Research on Science and Technology ,Wissenschaftssoziologie, Wissenschaftsforschung, Technikforschung, Techniksoziologie ,Elektrofahrzeug - Abstract
This discussion paper investigates two questions: To what extend can Tesla be regarded as a digital firm, and do we - as a result - see elements of a distinct "Tesla production system"? While the EV-startup is widely approached as a competing automaker focusing on the electric drive train, which it certainly is, this paper argues that it can only fully be understood as a digital firm - a digital car company with a digital product embedded in a digital ecosystem. Its roots in Silicon Valley, its software-first approach, and its strategic exploitation of user activity data point into this direction. In the second part, this paper explores to what extent Tesla's rootedness in software and its Silicon-Valley ancestry gave reason to introduce methods borrowed from software development on the shop floor. To a certain degree, concepts from agile software development found their way to the very assembly-line at Tesla. Although it might be exaggerated to speak of a distinct "Tesla Production system", indications for a considerable and possibly enduring alteration of Lean Production paradigm can be determined. This work has been funded by the Federal Ministry of Education and Research of Germany (BMBF) (grant no.: 16DII121, 16DII122, 16DII123, 16DII124, 16DII125, 16DII126, 16DII127, 16DII128 - "Deutsches Internet-Institut") and the Federal Ministry of Labour and Social Affairs of Germany (BMAS).
- Published
- 2022
23. From simple digital twin to complex digital twin part II: Multi-scenario applications of digital twin shop floor.
- Author
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Jia, Wenjie, Wang, Wei, and Zhang, Zhenzu
- Subjects
- *
DIGITAL twin , *ONLINE shopping , *KNOWLEDGE graphs , *FLOOR coverings , *PRODUCTION scheduling - Abstract
The shop floor has always been an important application object for the digital twin. It is well known that production, process, and product are the core business of the shop floor. Therefore, the digital twin shop floor covers multi-dimensional information and multi-scale application scenarios. In this paper, the digital twin shop floor is constructed according to the modeling method of the complex digital twin proposed in Part I. The digital twin shop floor is firstly divided into several simple digital twins that focus on scenarios of different scales. Two simple application scenarios are constructed, including tool wear prediction and spindle temperature prediction. Main functions in different application scenarios, such as data acquisition, data processing, and data visualization, are implemented and encapsulated as components to construct simple digital twins. Secondly, ontology models, knowledge graphs, and message queues are used to assemble these simple digital twins into the complex digital twin shop floor. And two complex application scenarios are constructed, including machining geometry simulation considering spindle temperature and production scheduling considering tool wear. The implementation of the complex digital twin shop floor demonstrates the feasibility of the proposed modeling method. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
24. Shop-floor resource virtualization layer with private cloud support.
- Author
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Morariu, Octavian, Morariu, Cristina, and Borangiu, Theodor
- Subjects
CLOUD computing ,SOFTWARE as a service ,INDUSTRIAL management ,MANUFACTURING industries ,HIGH performance computing - Abstract
Large scale emergence of mature cloud solutions, ranging from software-as-a-service based solutions for business management, to very sophisticate private cloud solutions; offer the building blocks for constructing extremely flexible enterprise systems that can respond to environmental changes with great agility. Manufacturing enterprises need to adopt these new technologies to advance in a new era of mass customization where flexibility, scalability and agility are the differentiating factors. In this context, this paper introduces the virtualized MES and shop floor architecture as an intermediate layer in the manufacturing stack and discusses the advantages offered by this approach for manufacturing enterprises. A classification of MES and shop floor devices is presented focusing on the virtualization techniques suitable for each device type, considering the level of distributed intelligence and the virtualization overhead. Shop floor virtualization through shop floor profiles is presented and discussed underlying the flexibility of the solution. A pilot multi-agent implementation for virtual shop floor configuration based on the CoBASA reference architecture is presented and discussed. The shop floor profiles which define the virtual layout and mappings of the robotized manufacturing system are also provided in this context. The pilot implementation using six Adapt robots and a IBM CloudBurst 2.1 private cloud, is described and virtualization overhead in terms of event propagation delays is measured and presented in several scenarios of resource workload collocation on physical cloud blades [ABSTRACT FROM AUTHOR]
- Published
- 2016
- Full Text
- View/download PDF
25. Implementation of Information Systems in Manufacturing Area
- Author
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Peter Peniak
- Subjects
information systems ,shop floor ,erp ,mes. ,Electrical engineering. Electronics. Nuclear engineering ,TK1-9971 - Abstract
Paper deals with new trends regarding implementation of Information systems as one of the most important parts of manufacturing infrastructure. The main attention is paid to Manufacturing Execution Systems and Shop Floor integration regarded from the viewpoint of their implementation, manufacturing functions and integration.
- Published
- 2006
26. Uma proposta de aplicação de business intelligence no chão-de-fábrica A proposal for applying business intelligence on the shop floor
- Author
-
Marcos Roberto Fortulan and Eduardo Vila Gonçalves Filho
- Subjects
sistema de apoio à decisão ,business intelligence ,data warehouse ,OLAP ,chão-de-fábrica ,decision-making support system ,shop floor ,Industrial engineering. Management engineering ,T55.4-60.8 - Abstract
A evolução do chão-de-fábrica tem sido significativa nas últimas décadas, quando grandes investimentos têm sido realizados em infra-estrutura, automação, treinamento e sistemas de informação, transformando-o numa área estratégica para as empresas. O chão-de-fábrica gera hoje grande quantidade de dados que, por estarem dispersos ou desorganizados, não são utilizados em todo o seu potencial como fonte de informação. Com vistas nessa deficiência, este trabalho propõe a implantação de um sistema de Business Intelligence por meio do uso de ferramentas de Data Warehouse e OLAP (On-Line Analytical Processing), aplicadas especificamente ao chão-de-fábrica. O objetivo é desenvolver um sistema que utilize os dados resultantes do processo produtivo e os transforme em informações que auxiliem o gerente na tomada de decisões, de forma a garantir a competitividade da empresa. Um protótipo foi construído com dados simulados para testar a proposta.Significant advances have been made on the shop floor in recent decades, involving substantial investments in infrastructure, automation, training and information systems which have transformed the shop floor into a strategic area for companies. Today, the shop floor generates large quantities of data; however, because they are dispersed or disorganized, these data are not used to the best possible advantage as a source of valuable information. In view of this deficiency, this paper proposes the implementation of a Business Intelligence system, using Data Warehouse and OLAP tools specifically applied to the shop floor. Our objective is to develop a system that uses production data, transforming them into information to aid managers in decision-making, thereby enhancing the company’s competitiveness. A prototype of the system was built with simulated data to test the viability of this proposal.
- Published
- 2005
- Full Text
- View/download PDF
27. Advantages of learning factories for production planning based on shop floor simulation: A step towards smart factories in industry 4.0
- Author
-
Universidad EAFIT. Departamento de Ingeniería de Producción, Tecnologías para la Producción, Andres M., Alvaro G., Julian M., Universidad EAFIT. Departamento de Ingeniería de Producción, Tecnologías para la Producción, Andres M., Alvaro G., and Julian M.
- Abstract
In future industry, defined as Industry 4.0, production planning and control strategies will be executed by human beings backed by computational tools for decision making; One of these tools is shop floor simulation, and a natural scenario to learn about how to use it for productive processes design and control are the Learning Factories. In this paper, shop floor simulation is identified as a tool for planning and controlling production, also a state of the art about its implementation is exposed in academic and industrial environments. In addition, the trends in the construction of the Learning Factories are shown, and some aspects about how they can be used for shop floor simulation. This work also proposes the realization of a digital model in EAFIT University Learning Factory as a first step towards digital learning factory. © 2019 IEEE.
- Published
- 2021
28. A two-level advanced production planning and scheduling model for RFID-enabled ubiquitous manufacturing.
- Author
-
Zhong, Ray Y., Huang, George Q., Lan, Shulin, Dai, Q.Y., Zhang, T., and Xu, Chen
- Subjects
- *
PRODUCTION planning , *MATHEMATICAL models , *PRODUCTION scheduling , *RADIO frequency identification systems , *UBIQUITOUS computing , *SWARM intelligence - Abstract
Radio frequency identification (RFID) technology has been used in manufacturing industries to create a RFID-enabled ubiquitous environment, in where ultimate real-time advanced production planning and scheduling (APPS) will be achieved with the goal of collective intelligence. A particular focus has been placed upon using the vast amount of RFID production shop floor data to obtain more precise and reasonable estimates of APPS parameters such as the arrival of customer orders and standard operation times (SOTs). The resulting APPS model is based on hierarchical production decision-making principle to formulate planning and scheduling levels. A RFID-event driven mechanism is adopted to integrate these two levels for collective intelligence. A heuristic approach using a set of rules is utilized to solve the problem. The model is tested through four dimensions, including the impact of rule sequences on decisions, evaluation of released strategy to control the amount of production order from planning to scheduling, comparison with another model and practical operations, as well as model robustness. Two key findings are observed. First, release strategy based on the RFID-enabled real-time information is efficient and effective to reduce the total tardiness by 44.46% averagely. Second, it is observed that the model has the immune ability on disturbances like defects. However, as the increasing of the problem size, the model robustness against emergency orders becomes weak; while, the resistance to machine breakdown is strong oppositely. Findings and observations are summarized into a number of managerial implications for guiding associated end-users for purchasing collective intelligence in practice. [ABSTRACT FROM AUTHOR]
- Published
- 2015
- Full Text
- View/download PDF
29. A Novel Approach for the Combined Use of AR Goggles and Mobile Devices as Communication Tools on the Shopfloor.
- Author
-
Pintzos, G., Rentzos, L., Papakostas, N., and Chryssolouris, G.
- Abstract
Existing and evolving trends and paradigms in manufacturing, such as mass customisation and personalisation, call for better communication among product-production design and customisation and production execution. Specifically, the lack of feedback from and to the shopfloor can lead to lower product quality and increased production times. In state-of-the-art industrial practices, the most common visual interface devices for communication comprise control unit terminals, TFT monitors mounted over work stations, as well as the growing trend of mobile PCs and tablets. New technologies, such as Augmented Reality (AR), have also been considered in academic research for process simulation and operator guidance and training. This paper proposes a novel use of AR goggles, coupled with other mobile devices for the communication of people, working on the shopfloor and in the engineering offices. The proposed methodology tries to address the challenges, related to the use of both technologies (and their respective interfaces) by presenting an integrated approach: the use of a mobile device as an input device and as a fiducial marker for the positioning of a virtual screen in front of the user. After the presentation of the concept, its advantages and disadvantages, compared with current practices as well with the rest of the relevant academic work, are presented. The technical implementation to be realised, including specific software frameworks that will be used is also described. Special attention is given to the data models that will support the implementation of this approach as well as to show how they can be integrated into the existing systems and practices. [ABSTRACT FROM AUTHOR]
- Published
- 2014
- Full Text
- View/download PDF
30. The managerial issues related to transferring shop floor knowledge in manufacturing relocation.
- Author
-
Knudsen, Mette Praest and Madsen, Erik Skov
- Subjects
KNOWLEDGE transfer ,BUSINESS relocation ,INDUSTRIAL location ,OPERATIONS management ,INDUSTRIAL management - Abstract
Purpose -- The purpose of this paper is to explore the specific practices of management in the dispatching unit and to identify mechanisms for supporting transfer of shop floor knowledge embedded in operating manufacturing equipment. Design/methodology/approach -- The paper applies an inductive and a case study approach for exploring three empirical cases that represent different manufacturing facility relocation processes and differences in the applied managerial practices. Findings -- The paper identifies two important gaps in international production literature when firms relocate equipment to other sites; a time gap (from dismantling to re-assembly of production facilities) and a space gap (from the current to the new site abroad). These gaps are important for understanding why relocation processes are difficult and what management can do to facilitate such processes. Practical implications -- The paper identifies four issues that management faces in the dispatching context when relocating manufacturing facilities. Originality/value -- The paper gives new insights to a limited literature of shop floor knowledge transfer when relocating manufacturing facilities. [ABSTRACT FROM AUTHOR]
- Published
- 2014
- Full Text
- View/download PDF
31. De vakbond en de werkvloer, op zoek naar nieuwe relaties
- Subjects
FNV ,work ,shop floor ,trade union - Abstract
The publication highlights the origins of trade union work at the workplace in the 1960s, the current relationship of trade unions with the shop floor and views on the future of this type of trade union work. In addition, the publication contains stories about day-to-day practices from the field considering 7 types of trade union work on the shop floor. In the publication, the editors argue for a reconsideration of the position of trade unions on the shop floor.
- Published
- 2020
32. Human values, teamwork design and knowledge management on the shop floor: a systematic literature review
- Author
-
Fábio Augusto Darella de Assis Bastos, Everton Drohomeretski, and José Vicente Bandeira de Mello Cordeiro
- Subjects
Knowledge management ,lcsh:Management. Industrial management ,media_common.quotation_subject ,050109 social psychology ,Context (language use) ,Human values ,Consciousness Levels ,Teamworking ,Knowledge Management ,Shop Floor ,Systematic Literature Review ,0502 economics and business ,0501 psychology and cognitive sciences ,Research method ,media_common ,Teamwork ,business.industry ,05 social sciences ,Systematic review ,lcsh:HD28-70 ,business ,Psychology ,050203 business & management ,Autonomy - Abstract
The purpose of this paper is to identify the relationships between teamwork, knowledge management and human values, categorizing the studies focused in the interplay of these three variables, with a focus on their appliance to the industrial shop floor context. By doing so, this paper seeks to identify literature gaps to be explored in subsequent researches. The research method adopted was a systematic literature review from databases related to the teamwork, knowledge management and human values published in periodicals within the period comprehended between 2000 to 2015. Thirty-five open categories were initially identified in the interplay of the three variables, with the vast majority of them emphasizing the relationship between two of the three variables. Lately, these original categories converged to nine axial categories or different areas of research. As a main finding of the study, it was possible to identify one main gap in the literature, suggesting the development of new researches focused on investigating how team’ design and levels of autonomy impact the performance of team members’ knowledge management activities in different groups on which different values prevail.
- Published
- 2019
33. De vakbond en de werkvloer, op zoek naar nieuwe relaties
- Author
-
Kösters, Rosa, Eshuis, Wim, Kösters, Rosa, and Eshuis, Wim
- Abstract
The publication highlights the origins of trade union work at the workplace in the 1960s, the current relationship of trade unions with the shop floor and views on the future of this type of trade union work. In addition, the publication contains stories about day-to-day practices from the field considering 7 types of trade union work on the shop floor. In the publication, the editors argue for a reconsideration of the position of trade unions on the shop floor.
- Published
- 2020
34. The Operational Process Dashboard for Manufacturing.
- Author
-
Gröger, Christoph, Hillmann, Mark, Hahn, Friedemann, Mitschang, Bernhard, and Westkämper, Engelbert
- Abstract
Abstract: Agility is a critical success factor for manufacturers in today's volatile global environment and requires employees monitoring their performance and reacting quickly to turbulences. Thus, comprehensive information provisioning on all hierarchy levels is neces- sary. Yet, existing IT systems, e. g., Manufacturing Execution Systems, scarcely address information needs of workers on the shop floor level. This causes uncoordinated waiting times, inflexibility and costly communication. To address these issues, we present the Operational Process Dashboard for Manufacturing (OPDM), a mobile dashboard for shop floor workers. We identify process- oriented information needs, develop technical dashboard services and define IT requirements for an implementation. [Copyright &y& Elsevier]
- Published
- 2013
- Full Text
- View/download PDF
35. MULTI-AGENT-BASED COOPERATIVE COEVOLUTIONARY MODEL FOR DYNAMIC SHOP FLOOR RECONFIGURATION CONSIDERING PROCESS PLANNING.
- Author
-
LI, SHUXIA, SHAN, HONGBO, and LIU, LIPING
- Subjects
MULTIAGENT systems ,PRODUCTION planning ,ALGORITHMS ,MATHEMATICAL models ,ECONOMIC demand ,MANUFACTURING resource planning ,INFORMATION theory - Abstract
In order to react to volatile market demand and uncertain production objectives, distributed manufacturing resources have to be dynamically configured. However, the dynamics of process planning and shop floor information makes shop floor reconfiguration a challenging problem. The shortcomings of the existing research on shop floor reconfiguration are first discussed. Then a multi-agent-based framework for dynamic shop floor reconfiguration is presented, and a mathematical programming model taking process planning into consideration is constructed as well. To coordinate the resource assignment among agents, a cooperative coevolutionary algorithm is also put forward to find the optimal solution of the reconfiguration model. The advantages of the proposed model are using combined multi-agent and mathematical programming method to decompose and optimize the problem of reconfiguration and considering alternative process plans. Furthermore, a prototype system for dynamic shop reconfiguration is developed. The results of this research will help solve the problem of shop floor reconfiguration with complex and dynamic interactive structure. [ABSTRACT FROM AUTHOR]
- Published
- 2011
- Full Text
- View/download PDF
36. Shop Floor Digital Twin in Smart Manufacturing: A Systematic Literature Review
- Author
-
Vito Del Del Vecchio, Marianna Lezzi, Paola Morciano, Angelo Corallo, Corallo, A., Del Vecchio, V., Lezzi, M., and Morciano, P.
- Subjects
Computer science ,Framework ,Smart manufacturing ,Geography, Planning and Development ,TJ807-830 ,Context (language use) ,Management, Monitoring, Policy and Law ,Space (commercial competition) ,TD194-195 ,Renewable energy sources ,Domain (software engineering) ,framework ,Shop floor ,Order (exchange) ,digital twin ,GE1-350 ,smart manufacturing ,Representation (mathematics) ,Environmental effects of industries and plants ,Renewable Energy, Sustainability and the Environment ,shop floor ,Systematic literature review ,systematic literature review ,Data science ,Digital twin ,Environmental sciences ,Systematic review ,Sustainability ,Key (cryptography) - Abstract
The digital twin is currently recognized as a key technology allowing the digital representation of a real-world system. In smart manufacturing, the digital twin enables the management and analysis of physical and digital processes, products, and people in order to foster the sustainability of their lifecycles. Although past research addressed this topic, fragmented studies, a lack of a holistic view, and a lack of in-depth knowledge about digital twin concepts and structures are still evident in the domain of the shop floor digital twin. Manufacturing companies need an integrated reference framework that fits the main components of both physical and digital space. On the basis of a systematic literature review, this research aims to investigate the characteristics of the digital twin for shop floor purposes in the context of smart manufacturing. The “hexadimensional shop floor digital twin” (HexaSFDT) is proposed as a comprehensive framework that integrates all the main components and describes their relationships. In this way, manufacturing organizations can rely on an inclusive framework for supporting their journey in understanding the shop floor digital twin from a methodological and technological viewpoint. Furthermore, the research strengthens the reference literature by collecting and integrating relevant contributions in a unique framework.
- Published
- 2021
- Full Text
- View/download PDF
37. A new hybrid dynamic modelling approach for process planning
- Author
-
Mujber, T.S., Szecsi, T., and Hashmi, M.S.J.
- Subjects
- *
SIMULATION methods & models , *VIRTUAL reality , *INDUSTRIAL design , *VISUAL perception - Abstract
Abstract: Today''s highly competitive market places a great emphasis on improving efficiency and reducing costs. Simulation modelling is being widely used as a successful tool to design and analyze manufacturing systems. Enhancing the product design is an important issue. In addition, generating efficient simulation models with shorter lead times has become equally important to winning customer satisfaction. To meet these criteria, a new hybrid modelling approach for generating a simulation model and virtual environment from a process plan is presented. The proposed approach integrates simulation and virtual reality in order to render a dynamic shop floor model automatically using the basic process configurations. This is accomplished using an input database. The model interface is user-friendly so that the new users of simulation and administration can use the model easily once the input database requirement is fulfilled. Moreover, the model allows the user to trace the performance criteria of any process on the shop floor level at any instant as well as to experiment any production scenario. The virtual environment is used to verify through visualization the simulation model and also to provide a better understanding of the activities of the shop floor. [Copyright &y& Elsevier]
- Published
- 2005
- Full Text
- View/download PDF
38. Workload control and optimised order release: an assessment by simulation
- Author
-
Nuno O. Fernandes, Tatiana M. Pinho, Pedro M. B. Torres, Matthias Thürer, and Silvio Carmo-Silva
- Subjects
0209 industrial biotechnology ,Mathematical optimization ,021103 operations research ,Computer science ,Strategy and Management ,0211 other engineering and technologies ,Workload control ,02 engineering and technology ,Management Science and Operations Research ,Manufacturing systems ,Industrial and Manufacturing Engineering ,020901 industrial engineering & automation ,Order (business) ,Simple (abstract algebra) ,Order release ,Shop floor ,Optimisation ,Scheduling function ,Simulation - Abstract
Submitted by Nuno Fernandes (nogf@ipcb.pt) on 2020-12-11T14:26:01Z No. of bitstreams: 1 Manuscript_2019_03_25.docx: 59705 bytes, checksum: bb487034ca43741ac3623ceb8486eb8d (MD5) Approved for entry into archive by Maria Eduarda Pereira Rodrigues (erodrigues@ipcb.pt) on 2020-12-11T15:21:46Z (GMT) No. of bitstreams: 1 Manuscript_2019_03_25.docx: 59705 bytes, checksum: bb487034ca43741ac3623ceb8486eb8d (MD5) Made available in DSpace on 2020-12-11T17:47:58Z (GMT). No. of bitstreams: 1 Manuscript_2019_03_25.docx: 59705 bytes, checksum: bb487034ca43741ac3623ceb8486eb8d (MD5) Previous issue date: 2020 info:eu-repo/semantics/publishedVersion
- Published
- 2020
39. Desenho e Implementação de um Dashboard de Apoio ao Kaizen Diário numa Indústria Corticeira
- Author
-
Fonseca, José Ricardo da Silva and Costa, Eduardo José Rego Gil da
- Subjects
Indicadores-Chave de Desempenho ,Hoshin-Kanri ,Shop Floor ,Key-Performance Indicators ,Diretor Industrial ,Dashboard ,Power Bi ,Industrial Director - Abstract
Submitted by Ana Rebelo (amsr@isep.ipp.pt) on 2021-02-08T17:24:27Z No. of bitstreams: 1 DM_JoseFonseca_2020_MEGI.pdf: 6903872 bytes, checksum: b6d313dfbf569b0158259dee942d5625 (MD5) Approved for entry into archive by Ana Rebelo (amsr@isep.ipp.pt) on 2021-02-08T17:25:00Z (GMT) No. of bitstreams: 1 DM_JoseFonseca_2020_MEGI.pdf: 6903872 bytes, checksum: b6d313dfbf569b0158259dee942d5625 (MD5) Made available in DSpace on 2021-02-08T17:25:00Z (GMT). No. of bitstreams: 1 DM_JoseFonseca_2020_MEGI.pdf: 6903872 bytes, checksum: b6d313dfbf569b0158259dee942d5625 (MD5) Previous issue date: 2020
- Published
- 2020
40. French Sociology of Work and Labor: From Shop Floor to Labor Markets to Networked Careers.
- Author
-
Paradeise, Catherine
- Subjects
ORGANIZATIONAL sociology ,LABOR market ,LABOR ,MARKETS ,SOCIOLOGY - Abstract
Concentrating mostly on France, this paper considers the changing interests and the renewal of academic alliances in the sociology of work and labor over the last 50 years. Three periods result from the combined dynamics of sociology's internal agenda and societal changes: (1) analysis of blue-collar labor as the downgrading process of complete work in taylorist industry; (2) sociology of labor markets and employment, and analysis of the bargaining processes of rules, identities and the value of work; (3) reconciliation of work and labor in distributed and flexible organizations, based on mobile and involved workers. [ABSTRACT FROM AUTHOR]
- Published
- 2003
- Full Text
- View/download PDF
41. Shop Floor Digital Twin in Smart Manufacturing: A Systematic Literature Review.
- Author
-
Corallo, Angelo, Del Vecchio, Vito, Lezzi, Marianna, and Morciano, Paola
- Abstract
The digital twin is currently recognized as a key technology allowing the digital representation of a real-world system. In smart manufacturing, the digital twin enables the management and analysis of physical and digital processes, products, and people in order to foster the sustainability of their lifecycles. Although past research addressed this topic, fragmented studies, a lack of a holistic view, and a lack of in-depth knowledge about digital twin concepts and structures are still evident in the domain of the shop floor digital twin. Manufacturing companies need an integrated reference framework that fits the main components of both physical and digital space. On the basis of a systematic literature review, this research aims to investigate the characteristics of the digital twin for shop floor purposes in the context of smart manufacturing. The "hexadimensional shop floor digital twin" (HexaSFDT) is proposed as a comprehensive framework that integrates all the main components and describes their relationships. In this way, manufacturing organizations can rely on an inclusive framework for supporting their journey in understanding the shop floor digital twin from a methodological and technological viewpoint. Furthermore, the research strengthens the reference literature by collecting and integrating relevant contributions in a unique framework. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
42. Introducing Augmented Reality-Ready Head-Worn Displays to Support Workers on the Shop Floor of a Car Production Line
- Author
-
Rauh, Sebastian Felix, Nguyen, Diep, Bolch, Stephan, Meixner, Gerrit, Rauh, Sebastian Felix, Nguyen, Diep, Bolch, Stephan, and Meixner, Gerrit
- Abstract
In this paper, we present an approach to directly instruct workers in the quality check division of a car production line. We simulated the complete manual functional check of a car to test the possibilities of using one selected binocular optical See-Through Head-Worn Display. Furthermore, we chose one subtask to be Augmented Reality-supported to get an impression of the capabilities of this technology in this application area. Also, we tested a finger-worn input-device, representing type of ”close to the body”-input-devices. For the whole implementation we applied the Human Centred Design Approach as described in ISO 9241 - 210. We evaluated the application with four workers from the selected division. Even though we could not implement all requirements exactly as they were requested, the participants responded positively to the selected Head-Worn Display, the finger-worn input modality and the augmentation we provide., 978-1-61208-686-6QC 20201014
- Published
- 2019
43. Human values, teamwork design and knowledge management on the shop floor: a systematic literature review
- Author
-
Bastos, Fábio Darella, Cordeiro, José Vicente, Drohomeretski, Everton, Bastos, Fábio Darella, Cordeiro, José Vicente, and Drohomeretski, Everton
- Abstract
The purpose of this paper is to identify the relationships between teamwork, knowledge management and human values, categorizing the studies focused in the interplay of these three variables, with a focus on their appliance to the industrial shop floor context. By doing so, this paper seeks to identify literature gaps to be explored in subsequent researches. The research method adopted was a systematic literature review from databases related to the teamwork, knowledge management and human values published in periodicals within the period comprehended between 2000 to 2015. Thirty-five open categories were initially identified in the interplay of the three variables, with the vast majority of them emphasizing the relationship between two of the three variables. Lately, these original categories converged to nine axial categories or different areas of research. As a main finding of the study, it was possible to identify one main gap in the literature, suggesting the development of new researches focused on investigating how team’ design and levels of autonomy impact the performance of team members’ knowledge management activities in different groups on which different values prevail.
- Published
- 2019
44. A structured adaptive supervisory control methodology for modeling the control of a discrete event manufacturing system.
- Author
-
Qiu, R.G. and Joshi, S.B.
- Abstract
Two basic measures, model complexity and model construction efficiency, are usually used to evaluate the implementability of a methodology for modeling the control of a discrete event manufacturing system (DEMS) on the shop floor. Many well-recognized methods are used to represent and analyze the dynamics of DEMs, but not many relevant applications have been found in developing control software for the shop floor due to their shortcomings in satisfying these two measures. The paper explores a methodology for modeling the control of a DEMS, which leads to ease of control software development, rather than a new representational/analytical tool, by significantly reducing the model complexity (in terms of the number of required control states) and improving the model construction efficiency. First, an extended finite machine, called a deterministic finite capacity machine (DFCM) with parallel computing capability is developed. Based on DFCMs, the complexity growth function of a DEMS control model is linear in the number of synthesized control components. Then, an automaton structure of a DFCM control model, called structured adaptive supervisory control (SASC), is developed. By referring to supervisory control theory, an SASC model is created with three function layers: acceptance, adaptive supervision, and execution. The well-defined structure ensures that the control model can be constructed systematically [ABSTRACT FROM PUBLISHER]
- Published
- 1999
- Full Text
- View/download PDF
45. Security Audit of a Blockchain-Based Industrial Application Platform.
- Author
-
Stodt, Jan, Schönle, Daniel, Reich, Christoph, Ghovanlooy Ghajar, Fatemeh, Welte, Dominik, and Sikora, Axel
- Subjects
BLOCKCHAINS ,INDUSTRY 4.0 ,INDUSTRIAL applications ,INTERNET of things - Abstract
In recent years, both the Internet of Things (IoT) and blockchain technologies have been highly influential and revolutionary. IoT enables companies to embrace Industry 4.0, the Fourth Industrial Revolution, which benefits from communication and connectivity to reduce cost and to increase productivity through sensor-based autonomy. These automated systems can be further refined with smart contracts that are executed within a blockchain, thereby increasing transparency through continuous and indisputable logging. Ideally, the level of security for these IoT devices shall be very high, as they are specifically designed for this autonomous and networked environment. This paper discusses a use case of a company with legacy devices that wants to benefit from the features and functionality of blockchain technology. In particular, the implications of retrofit solutions are analyzed. The use of the BISS:4.0 platform is proposed as the underlying infrastructure. BISS:4.0 is intended to integrate the blockchain technologies into existing enterprise environments. Furthermore, a security analysis of IoT and blockchain present attacks and countermeasures are presented that are identified and applied to the mentioned use case. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
46. Design and simulation of CONWIP in the complex flexible job shop of a Make-To-Order manufacturing firm
- Author
-
Giovanni Romagnoli
- Subjects
Scheme (programming language) ,CONWIP ,Engineering ,Workstation ,Job shop ,business.industry ,Build to order ,lcsh:HF5735-5746 ,lcsh:Business records management ,Industrial and Manufacturing Engineering ,Manufacturing engineering ,law.invention ,law ,Order (business) ,Shop floor ,Make-to-order ,State (computer science) ,business ,Complex manufacturing system ,computer ,Flexible job shop ,Simulation ,computer.programming_language - Abstract
This paper presents a methodology for the design and integration of CONWIP in a make-to-order firm. The approach proposed was applied directly to the flexible job shop of a real manufacturing firm in order to assess the validity of the methodology. After the description of the whole plant layout, attention was focused on a section of the shop floor (21 workstations). The CONWIP system deals with multiple-product families and is characterized by path-type cards and a pull-from-the-bottleneck scheme. The cards release strategy and a customized dispatching rule were created to meet the firm’s specific needs. After the simulation model of the present state was built and validated, the future state to be implemented was created and simulated (i.e. the CONWIP system). The comparison between the two systems achieved excellent results, and showed that CONWIP is a very interesting tool for planning and controlling a complex flexible job shop.
- Published
- 2015
47. SeamlessLearning in the Production
- Author
-
Spitzer, Michael, Schafler, Marlene, and Milfelner, Matjaz
- Subjects
worker-centric ,shop floor ,pervasive learning ,production - Abstract
Production SMEs in the automotive value chain/network are increasingly confronted with a serious number of specific requirements and regulations. Compared to large enterprises especially blue-collar workers have to deal with shared responsibilities at the shop floor in order to fulfill the different tasks they have to perform. There is a great need of an overall on-the-job knowledge, available in the right time at the right place. In this case workers need seamless learning in real-life situations (“in-situ”, pervasive learning), a field which is still emerging, especially in settings of production SMEs. This industrial challenge gives rise to the following research questions: How need such learning services to be designed in order to achieve a high acceptance rate by learners and/or trainers? What are multimodal input and output interactions as well as interfaces suitable for HCI concepts for learning? How can contextual data be applied for high efficiency and efficacy of context-aware pervasive learning? Therefore we examine a context-of-use scenario in a metal forming SME for the purpose of developing a mobile pervasive learning system.
- Published
- 2017
- Full Text
- View/download PDF
48. An evaluation framework for worker-centric solutions in production environments
- Author
-
M. Steinhueser, Ville Ojanen, Kirsi Kokkonen, Marlene Schafler, F.J. Lacuera-Pérez, and Lea Hannola
- Subjects
0209 industrial biotechnology ,Measure (data warehouse) ,Sociotechnical system ,evaluation ,Scope (project management) ,Computer science ,shop floor ,05 social sciences ,Psychological intervention ,smart factory ,02 engineering and technology ,information systems ,Intervention (law) ,020901 industrial engineering & automation ,Work (electrical) ,Risk analysis (engineering) ,technology acceptance ,Information system ,Production (economics) ,0501 psychology and cognitive sciences ,production ,individual and organizational impact ,practice change ,050107 human factors - Abstract
Evaluating how an Information Systems (IS) intervention in the workplace affects daily work and impacts on workers and organizations is a challenge that requires a very broad research approach. IS researchers have derived several models to explain and measure IS success, taking various perspectives and system types into account. This study presents an evaluation framework for measuring the impacts of an IS intervention especially at the shop floor in production environments. In this framework, we take a broad scope of examination and apply an integrated model that comprises elements from several methods for analyzing the acceptance and the impact of the new solutions. Thus, the aim is to further develop and enhance the existing methods and models for measuring the acceptance and the impacts of the sociotechnical interventions in production environments.
- Published
- 2017
- Full Text
- View/download PDF
49. Nem tudo é mecânico: A construção de classe através das sociabilidades operárias (documentário)
- Author
-
Carvalho, Filipe da Silva and Godinho, Paula
- Subjects
Work ,Almada ,Trabalho ,Classe operária ,Working-classe ,Indústria ,Ciências Sociais::Outras Ciências Sociais [Domínio/Área Científica] ,Operários ,Chão da fábrica ,Sociabilidades ,Shop floor ,Documentário ,sociabilities ,Documentary ,Antropologia visual ,Industry ,Visual anthropology ,Workers - Abstract
Nem tudo é mecânico, acompanha o quotidiano operário na Divisão de Mecânica do Arsenal do Alfeite SA. Através do contexto laboral diário, a perícia técnica e as relações sociais, o documentário procura observar as sociabilidades existentes no chão da fábrica e refletir sobre a sua importância na construção de classe. Para além do filme, a componente escrita discorre sobre a memória operária naquele estaleiro e sobre o presente observado sem câmara, que contribuem da mesma forma para a caracterização daquele coletivo operário e para a sua construção de classe. Nem tudo é mecânico, follows the workers from Divisão de Mecânica of Arsenal do Alfeite SA in their everyday lives. Through the daily-work context this documentary seeks to observe the sociabilities which exist in the shop floor in order to reflect about the importance of these in the making of the working-class, based on the technical expertise and social relationships. Besides the film, the written part talks about the workers memory and social present, which was observed without camera on that shipyard, but which contribute to the description of this workers collective and its making of working-class alike.
- Published
- 2017
50. The managerial issues related to transferring shop floor knowledge in manufacturing relocation
- Author
-
Mette Præst Knudsen and Erik Skov Madsen
- Subjects
Global operations management ,Process management ,Strategy and Management ,Knowledge transfer ,General Decision Sciences ,Context (language use) ,Space (commercial competition) ,Time gap ,Unit (housing) ,Plant location ,Shop floor ,Management of Technology and Innovation ,Manufacturing relocation ,Production (economics) ,Operations management ,Business ,Relocation ,Practical implications - Abstract
Purpose– The purpose of this paper is to explore the specific practices of management in the dispatching unit and to identify mechanisms for supporting transfer of shop floor knowledge embedded in operating manufacturing equipment.Design/methodology/approach– The paper applies an inductive and a case study approach for exploring three empirical cases that represent different manufacturing facility relocation processes and differences in the applied managerial practices.Findings– The paper identifies two important gaps in international production literature when firms relocate equipment to other sites; a time gap (from dismantling to re-assembly of production facilities) and a space gap (from the current to the new site abroad). These gaps are important for understanding why relocation processes are difficult and what management can do to facilitate such processes.Practical implications– The paper identifies four issues that management faces in the dispatching context when relocating manufacturing facilities.Originality/value– The paper gives new insights to a limited literature of shop floor knowledge transfer when relocating manufacturing facilities.
- Published
- 2014
- Full Text
- View/download PDF
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