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It is a challenge to achieve the harmless treatment and resourceful use of various metal elements in electroplating sludge, and converting them into functional materials has become an important technological direction. Based on the existence of various metal ions in electroplating sludge, sodium oleate intercalated Zn−Cr‐LDHs (Zn−Cr‐layered double hydroxides) were prepared by two‐phase solution heating method. The adsorption process of the prepared LDHs for Congo red (CR) in aqueous solution can be described by Langmuir isotherm model and pseudo‐second‐order kinetic model and the maximum adsorption capacity is 2750.43 mg/g. The results of TEM and XPS show that the adsorption mechanism is dominated by electrostatic adsorption, ion exchange process, hydrogen bonding interaction and surface complexation. Therefore, this paper provides a strategy for recovering metal elements from electroplating sludge to prepare LDHs adsorption materials with ultra‐high adsorption capacity. [ABSTRACT FROM AUTHOR]

Abstract In this work, a novel rhombic dodecahedral structure of Ca-Al-layered double hydroxides (Ca-Al-LDHs) was synthesized by a two-phase solvothermal method. Subsequently, Ca-Al layered double oxides (Ca-Al-LDOs) were obtained by calcinating Ca-Al-LDHs at 600 °C which maintained the rhombic dodecahedral structures well. The morphologies of as-obtained samples were characterized by both transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The phase structure and elemental composition were analyzed by X-ray diffraction (XRD) and energy dispersive X-ray spectroscopy (EDS), respectively. Fourier transformed infrared (FT-IR) spectra were performed to confirm the existence of LDH structures. The Ca-Al-LDOs exhibited high adsorption rates and superb adsorption capacities for removal of Congo red (CR) from aqueous solution. The maximum adsorption capacities of Ca-Al-LDOs towards CR reached to 1536.1 mg g−1, which is extremely higher than most of hydrotalcite-like materials. The adsorption process of Ca-Al-LDHs and Ca-Al-LDOs were described by the Langmuir isotherm model and pseudo-second-order model well. The adsorption mechanisms mainly dominated by electrostatic adsorption, ion exchange process, hydrogen bonding interactions and surface complexation. This general strategy afforded a wide possibility to prepare a novel and advanced LDOs adsorption material for water treatment. Graphical abstract Image 1 Highlights • Ca-Al-LDHs were synthesized via a two-phase solvothermal method. • Ca-Al-LDHs and Ca-Al-LDOs with rhombic dodecahedral morphology. • The Ca-Al-LDOs has the maximum adsorption capacity of 1536.1 mg g−1. [ABSTRACT FROM AUTHOR]

Highlights: [•] The iron oxide is gained via a facile, green, and economical synthesis process. [•] The promising adsorptive applications in water treatment are investigated. [•] Congo red removal capacity is 253.8mgg−1, and commercial α-Fe2O3 is 42.4mgg−1. [•] The maximum adsorption capacity for Cr(VI) is 17.0mgg−1. [ABSTRACT FROM AUTHOR]