Search

Abstract: A one-pot approach was established to prepare carbon nanotubes (CNTs) through the carbonization of polypropylene (PP) by the combined catalysts of activated carbon (AC) with Ni2O3. The combination of AC with Ni2O3 showed a synergistic catalysis on the catalytic conversion of PP to form CNTs. The effects of the content of AC and carbonization temperature on the yield of CNTs were studied. The morphology, phase structure and thermal stability of the obtained CNTs were analyzed by means of SEM, TEM, XRD, TGA and Raman. In this synergistic catalysis, the surface functional groups (especially carboxylic groups) of AC were proved to be the key factor. AC not only promoted the cracking of PP fragment radicals into light hydrocarbons and the dehydrogenation and aromatization of the resultant light hydrocarbons into aromatic compounds, but also promoted the formation of the intermediate aromatic compounds or polycyclic aromatic hydrocarbons (PAHs) from the reaction of light hydrocarbon products and aromatic compounds. Additionally, AC assisted in situ Ni catalyst (originated from the reduction of Ni2O3) catalyzing the dehydrogenation and aromatization of intermediate aromatic compounds or PAHs products to form CNTs. At last, a layer-by-layer assembled mechanism based on benzene rings for the growth of CNTs using PP as carbon source and combined AC/Ni2O3 as catalysts was proposed. This mechanism will help to understand the growth mechanism of CNTs using virgin or waste plastics as carbon sources. More importantly, this approach offers a new potential way for large-scale production of CNTs from waste plastics using cheap AC as a cocatalyst. [Copyright &y& Elsevier]

Abstract: A one-pot approach to prepare Cu–Ni/C heterogeneous composites by carbonization of polypropylene (PP) using combined catalysts of Ni2O3 and CuCl was proposed. TEM, SEM, TGA and Raman measurements were performed to investigate the effects of Cl/Ni molar ratios on the yield and morphology of the resultant carbon materials. The yield of carbon materials in Cu–Ni/C first increased and then decreased as the Cl/Ni molar ratio increased, and the maximum yield was achieved at Cl/Ni molar ratio of 0.125. Longer and thinner carbon nanotubes (CNTs) were obtained at low Cl/Ni ratios while shorter carbon fibers were formed at high Cl/Ni ratios. The effect of Cl/Ni molar ratio on the active sites for the growth of carbon materials and degraded products of PP were investigated by XRD, GC and GC–MS. Interestingly, the resultant Cu–Ni/C showed the catalysis to “Click” reaction. As a result, the initial catalytic substances (Ni2O3 and CuCl) could be effectively used twice as catalysts in the carbonization of PP and in the later application of the resultant Cu–Ni/C composites. More importantly, this approach is a new potential method to transform waste polymer materials into valuable metal/carbon heterogeneous composites. [Copyright &y& Elsevier]

Abstract: The effect of combination between a trace of halogenated compounds (such as ferric chloride and ammonium bromide) and Ni2O3 particles on the carbonization of polypropylene (PP) was investigated during combustion. The results showed a synergistic catalysis of combined halogenated compounds with Ni2O3 in promoting the formation of the residual char during combustion. The investigation on the promotion mechanism showed that halide radical releasing from halogen-containing additives worked as a catalyst to accelerate dehydrogenation–aromatization of degradation products of PP, which promote the degradation products to form the residual char catalyzed by nickel catalyst. The results of GC and GC/MS confirmed that halogenated compounds could accelerate dehydrogenization and aromatization of degradation products of PP. The morphological observation showed that longer fiber-like structure was formed in the residual char of PP/halogenated compound/Ni2O3 composites comparing with PP/Ni2O3 composite. As a result, the presence of a trace amount of halogenated compounds could significantly improve the flame retardancy of PP/Ni2O3 composites, which is proved by cone calorimeter tests. [Copyright &y& Elsevier]