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The focus of whey processing has been changed from waste treatment to the production of valuable products owing to the advancement of membrane technology. Producing high quality whey products at low energy consumption entails novel techniques for whey concentration. This study proposes forward osmosis (FO) as a potential approach to concentrate whey protein solutions, which is superior to the concentration via reverse osmosis (RO), mainly owing to the low hydraulic pressure during FO process. In particular, this work validated the feasibility of FO-based whey concentration using high-performance hollow fiber membranes that were fabricated in-house. The investigation focused on the effects of various operating conditions on the concentration performance. The experimental results reveal that optimal concentration efficiency would be achieved by appropriately choosing the cross-flow velocity, draw solution concentration and the maximum attainable concentration of whey protein solution. Especially, the flux decline behaviour as a function of the whey protein concentration in the feed solution indicated rapid formation of a polarized or gel foulant layer at the membrane surface. The proposed mechanism was supported by the investigation of physical cleaning with water, showing that the post-process cleaning after the concentration cycle was able to recover the membrane performance, whereas the intermediate cleaning during one concentration cycle had little impact on the concentration efficiency enhancement. This study has practical significance for the application of FO in the concentration of dairy streams and other liquid foods. [ABSTRACT FROM AUTHOR]

Abstract: Pressure retarded osmosis (PRO) is a promising membrane process to harvest the vast amount of free energy from the mixing of fresh and salty waters without adverse environmental impacts. A competent membrane for PRO should possess the features of high water permeability to allow water permeation, excellent salt rejection to maintain the osmotic driving force, low structure parameter to minimize the internal concentration polarization (ICP), and robust strength to withstand the required hydraulic pressure. In this work, we have developed a novel hollow fiber membrane by balancing these competing factors based on our prior experience in the thin-film composite (TFC) membranes. The newly developed TFC hollow fiber membrane can achieve a power density of 20.9W/m2 at a pressure of 15bar, using synthetic seawater brine (1.0M NaCl) as the draw solution and synthetic river water (1mM NaCl) as the feed water, respectively. The simultaneous specific reverse salt flux was found to be 0.03mol/L, which is much lower than reported flat-sheet membranes, as the self-supported hollow fiber membrane can eliminate the deformation-enhanced reverse salt diffusion that is typical for flat-sheet membranes. However it was observed that the water permeability and structure parameter of the TFC hollow fiber membrane varied noticeably corresponding to the change in the hydraulic pressure imposed in the fiber lumen. Over a certain range (ΔP<15bar), such variations of increasing A value and decreasing S value proved to have positive impacts, as they facilitate the water permeation and reduce the ICP in the PRO process. [Copyright &y& Elsevier]

Abstract: A new type of forward osmosis (FO) hollow fiber membranes with an antifouling nanofiltration (NF)-like selective layer has been developed in this work. The fabrication involves a step of porous poly(amide-imide) (PAI) ultrafiltration (UF) hollow fiber spinning via phase inversion, followed by simple polyelectrolyte post-treatments using positively charged polyethyleneimine (PEI) for cross-linking and negatively charged polystyrene sulfonate sodium salt (PSS) for deposition. The membranes are subsequently characterized by a series of standard protocols and evaluated in FO process. The PAI FO membranes possess a pure water permeability of 3.7–4.3Lm−2 h−1 bar−1 and Na2SO4 rejections up to 85% at 1bar. In the FO process, the membranes can achieve water flux of 17 and 12Lm−2 h−1 for active layer facing draw solution (AL-facing-DS) and active layer facing feed water (AL-facing-FW) configurations, respectively, using a 2000ppm Na2SO4 aqueous solution as the feed and 0.5M Na2SO4 as the draw solution. When the feed contained 1000ppm bovine serum albumin (BSA) and 2000ppm Na2SO4, a steady water flux of 11Lm−2 h−1 can be maintained using 0.5M Na2SO4 as the draw solution at ambient temperature of 23°C. The approach of making FO membranes developed in the present study offers the advantages of simple fabrication process, tailorable selective layer and promising membrane performance for protein-contained wastewater treatment by FO process. [Copyright &y& Elsevier]

Abstract: Hollow fiber membranes with a positively charged nanofiltration (NF)-like selective layer have been successfully fabricated by utilizing asymmetric microporous hollow fibers made of Torlon® polyamide–imide (PAI) material as the porous substrate followed by polyelectrolyte post-treatment using polyethyleneimine (PEI), which has not been reported previously. The reaction between PAI and PEI has been confirmed by experiments. The membrane structure and surface property are carefully tailored by adjusting polymer dope composition, spinning conditions and the post-treatment parameters. These membranes are, subsequently, characterized by a series of standard protocols in terms of membrane morphology, structure, permeability and salt rejection, and are applied in forward osmosis (FO) processes. The newly developed PAI hollow fiber membranes show a pure water permeability of 2.19–2.25L/m2 hbar and reasonable NaCl and MgCl2 rejections of 49% and 94% at 1bar, respectively. It is also found that in FO processes, when using 0.5M MgCl2 as a draw solution and DI water as the feed in the active layer facing feed water (AL-facing-FW) configuration at 23°C, the water fluxes of two PAI FO hollow fiber membranes are 8.36 and 9.74L/m2 h, respectively, and the J S /J V of the two membranes is smaller than 0.4g/L, which is lower than the data of 0.85g/L for commercial FO membrane from Hydration Technologies Inc. (HTI). Different from a neutral membrane, the positively charged FO membrane provides double electric repulsions to the salt transfer through the membrane in the AL-facing-FW configuration, leading to a reduction of salt penetration, while in the active layer facing draw solution (AL-facing-DS) configuration, the positive charges facilitate salt transportation. This study provides a simple and effective approach to make hollow fibers suitable for FO applications. [Copyright &y& Elsevier]

The layer-by-layer (LBL) polyelectrolyte deposited membranes have drawn increasing attention in various applications due to the ease of selective layer formation and their stability and versatility. In this study, the LBL deposition was performed at the inner surface of the polyethersulfone (PES) hollow fiber substrate to form composite nanofiltration (NF) membrane. The semi-dynamic deposition procedure was adopted with the aid of syringes. The newly developed inner deposited (id-LBL) membranes were then tested in NF and forward osmosis (FO) applications and the performance were compared with outer surface deposition as well as some literature data. The id-LBL membranes could not only withstand higher operating pressure but also possess superior hardness rejection especially in high concentration mixed salt solutions (more than 95% rejection to Mg 2+ and Ca 2+ in a 5000 ppm total dissolved salt (TDS) mixture under 4.8 bar). As for the FO process, with only two layer deposition, the id-LBL membranes also demonstrated significant performance improvement with increased water flux (up to 70 L/m 2 h using 0.5 M MgCl 2 as draw solution in active layer facing draw solution configuration) and reduced salt leakage (around 0.5 g/m 2 h using 1 M MgCl 2 draw solution in active layer facing feed water configuration). This study suggests that for hollow fiber substrate, the inner surface is more suitable for the formation of the selective layer via LBL deposition than the outer surface. [ABSTRACT FROM AUTHOR]

Pressure retarded osmosis (PRO) is a promising energy harvesting technique. However, when polymeric hollow fiber membrane is used for the PRO process, the mechanical strength of the membrane is a big concern. As hollow fiber membrane is self-supported and due to its polymeric nature, it may gradually deform over time under high pressure loading, or membrane “creeping” will occur. Current work is the first attempt to analyze the membrane creeping phenomenon of a novel thin film composite (TFC) hollow fiber. The membrane creeping was evaluated via nanoindentation by using atomic force microscope (AFM). A non-stop 200-hour PRO test and integrity check, which have not been reported previously, were carried out to investigate the membrane performance under various operating pressures. The results show that the membrane is able to produce a stable power density output of 19.2 W/m 2 at 15.0 bar, using 1.0 M NaCl as the draw solution and DI water as the feed water. Membrane creeping was observed when the applied pressure exceeded the safe operation limit (or the flux turning point, where the membrane flux started to increase with increasing applied pressure in the PRO mode), which caused an irreversible damage to the membranes. This study identified safe and optimum operation conditions of the laboratory-made PRO hollow fiber membrane to achieve the most favorable PRO performance. It provides guidance for practical applications of polymeric hollow fiber membranes in PRO process. [ABSTRACT FROM AUTHOR]