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This paper proposes a single-stage direct AC to high-frequency (HF) AC resonant converter based on LLC configuration for induction heating (IH) systems or HF applications. Unlike conventional converters for IH systems, the proposed topology converts the utility frequency to HF AC in a single stage without using a DC link inductor and capacitors and takes the advantages of LLC configuration. Additionally, it improves the power factor to 0.9–1, lowers the THD (3.2% experimentally), and protects against the high-frequency components. An embedded control scheme was designed to keep the HF current oscillating at a resonant frequency, ensuring zero-voltage switching. The operating principle of the proposed topology was investigated using mathematical equations and equivalent circuits. Finally, it was verified using computer simulation, and an experimental prototype of 1.1 kW was developed to demonstrate the proposed topology's uniqueness. [ABSTRACT FROM AUTHOR]

A dual output dual-frequency (DODF) resonant converter-based AC-AC induction heating (IH) by using asymmetrical duty cycle (ADC) control is presented in this paper. The proposed scheme gives two outputs with independent power control, which improves input power factor and achieves zero voltage switching (ZVS) with a wide range of operations. It includes two pairs of two half-bridge series resonant converters, each pair having one common capacitor along with various resonant frequencies. These converters are modulated with the ADC control scheme to obtain smooth operation. The proposed topology doesn't use the DC stage; it is directly connected to the power supply to produce high-frequency AC output. With the use of direct connection, the converter components are reduced when compared to conventional converters. There will be a reduction in voltage drop, power losses, cost of the converter and which will result in improved efficiency. Simulation results are obtained from PSIM 11.1.7 software. This scheme controls two different loads with an efficiency of 98.25%. [ABSTRACT FROM AUTHOR]

A novel circuit topology of modified switched boost high frequency hybrid resonant inverter fitted induction heating equipment is presented in this paper for efficient induction heating. Recently, induction heating technique is becoming very popular for both domestic and industrial purposes because of its high energy efficiency and controllability. Generally in induction heating, a high frequency alternating magnetic field is required to induce the eddy currents in the work piece. High frequency resonant inverters are incorporated in induction heating equipment which produce a high frequency alternating magnetic field surrounding the coil. Previously this high frequency alternating magnetic field was produced by voltage source inverters. But VSIs have several demerits. So, in this paper, a new scheme of modified switched boost high frequency hybrid resonant inverter fitted induction heating equipment has been depicted which enhances the energy efficiency and controllability and the same is validated by PSIM.

A dual output direct AC–AC series resonant converter is presented in this paper, to meet the requirements of modern domestic induction heating. To address the significant limitations of the classic induction heating system, a hybrid control approach comprising pulse frequency modulation and asymmetrical duty-cycle control is developed. A single source is connected to multiple loads with this control technique to achieve minimum switching losses; power controllability of two loads is achieved independently and simultaneously. The power controllability of two loads is achieved independently and simultaneously. This research presents an induction heating system that can heat both ferromagnetic and non-ferromagnetic materials, such as steel and aluminum. A prototype is developed to use switching frequencies of 30 kHz and 150 kHz for steel load and aluminum load, respectively. The experimental setup resulted in an efficiency of 97.5% under wide load resonant condition. The suggested hybrid control approach allows the converter to regulate a wide range of output power while increasing efficiency, making it suitable for practical induction heating. [ABSTRACT FROM AUTHOR]

For embracing Industry 4.0 or the fourth industrial revolution, various industries are implementing process automation and have started leveraging interconnectedness through Industrial Internet of Things. With the help of cloud based solutions, data captured through distributed IoT (Internet of Things) sensors are readily available for system monitoring enabling effective and smart monitoring with higher predictive results. The industries that leverage induction heating systems are also aiming at accomplishing digital transformation to adopt Industry 4.0 and guidelines in this regard are most sought after at this moment. Establishing a real-time monitoring framework for the induction heating systems is a critical enabler for Industry 4.0 adoption. The authors have presented a case study of the real-time monitoring framework for industrial induction heating systems that will enable digital transformation of such industries. This framework is based on AWS (Amazon Web Services) IoT Core and Amazon DeepAR. It takes the full advantage of Amazon cloud features and functionalities. The case study includes development of a web application using React, Node.js and Express to display various dashboards and predictions as well. It would send notifications whenever required based on the configurations set. The dashboards generated show the furnace temperature and power levels with an indication whether they are above the desired levels of temperature and power as well as corresponding performance metrics. The framework uses DeepAR algorithm from Amazon SageMaker to generate forecasts so that preventive measures can be initiated in advance. The same framework can be extended to other industrial processes as well. [ABSTRACT FROM AUTHOR]

This paper presents a novel single-phase modified Vienna rectifier (MVR) for the harmonic mitigation and power factor improvement of an induction heating (IH) system. The latter employs a high-frequency resonant inverter that is responsible for the generation of high-frequency harmonics, which, in turn, deteriorates the power quality. This mitigation must be done in accordance with harmonic regulations such as IEEE Std. 519-2014,IEC-555, and EN 61000-3-2, etc. Consequently, an MVR is placed between the power supply and the IH system. The proposed novel MVR topology overcomes the limitations of conventional Vienna rectifiers, such as their unbalanced voltage across output capacitors, high ripple at the output DC bus, and high THD in the supply current, etc. The efficacy of the proposed model has been verified by a series of simulations in PSIM. It is followed by a hardware validation using an Arduino Uno ATmega328 digital controller on a 1.2 kW experimental prototype of the IH system. The simulation and experimental results of the power quality indices comply with the IEEE-519 standards. [ABSTRACT FROM AUTHOR]

This paper proposes a shunt active filter (SAF) for harmonic mitigation and reactive power compensation in an induction heating (IH) system. The high-frequency switching in the resonant inverter of the IH system generates a considerable number of high-frequency harmonics. The latter flow back to the supply side and causes a wide variety of problems. The predominant ones are the deterioration of the power quality, distortion in the grid voltage, and malfunctioning of the protective equipment. These harmonics need to be attenuated as per the IEEE 519-1992 and IEEE 519-2014 standards. To overcome these problems, an SAF based on the modified version of instantaneous power theory was placed between the power supply and the IH equipment. Moreover, the proposed model could work in unbalanced and non-sinusoidal input voltage conditions, as well as dynamic conditions with changing reference currents. The feasibility of the proposed SAF-based IH system was verified by a series of simulation results and a comparative analysis of the THD of the input currents. The power quality issues were successfully addressed, which signifies the ability and effectiveness of the proposed model to mitigate the problems caused by harmonics and enhance the power factors. [ABSTRACT FROM AUTHOR]

Now a day's there's a drive to encourage L.P.G. gas in India in order to meet the rising demands for energy. Therefore use of induction heater is on increase in urban and other parts of the country. To run induction heater electricity is required. However electricity doesn't reach all the villages in India. In order to overcome this problem, solar based induction heater is currently being created. This paper deals with the creation of solar based induction heater and additionally it'll be discussed that whether or not it'll occupy the market share it deserves. The stability analysis of the solar based induction heater is going to be done in this paper. [ABSTRACT FROM AUTHOR]

Abstract—Induction heating (IH) technology is increasingly implemented in domestic, industrial as well as medical applications in the modern era. Designing of modern IH system incorporates high frequency (HF) resonant converter that results in the generation of HF harmonics. The HF harmonics has an inherent tendency to back flow toward the supply side and deteriorates the power quality at the grid side. So, in order to mitigate this power quality issue, a single phase Vienna rectifier (1-ø VR) based IH system has been proposed. Hysteresis and pulse density modulation controller is employed in the proposed IH system. The unidirectional nature of VR protects the overall IH system from the HF harmonics. VR also improves the power factor of the input supply along with low total harmonic distortion of input current. The feasibility of the proposed IH system is validated through MATLAB/Simulink environment. Finally, an experimental prototype of 1200 W has been developed and further correlated with the simulation results to verify the uniqueness of the proposed IH system. [ABSTRACT FROM AUTHOR]

Abstract This paper presents a new approach for the stability analysis of a high-frequency series resonant inverter (HFSRI) in induction heating system. Here the mathematical analysis of HFSRI is described and the stability analysis is obtained by using MATLAB. The analytical method likely gradient method is also used to get stability of high frequency series resonant inverter. So the stability of high-frequency series resonant inverter is obtained and compared between MATLAB simulation output and gradient method output. From this simulation analysis and analytical analysis, the required specifications can be gratified so the appropriate influence of forward path gain and the feedback coefficient of the system are investigated. Hence, the system reliability of proposed topology is checked from the stability analysis of high frequency inverter circuit which is the heart of the induction heating system. More system stability indicates the higher reliability of the system. [ABSTRACT FROM AUTHOR]

An efficacious and reliable power control technique has been developed which can be used to regulate the output power of a high-frequency full bridge series resonant inverter (HF-FBSRI) in an induction heating (IH) system. In this paper, a modified buck-boost converter is presented to control the DC link/bus voltage which maintains the IH system under resonant mode and optimizes the performance of the IH system. Controlled DC link/bus voltage has been applied to this HFFBSRI to control the average output power in the IH system. Using this aimed control technique, a wide range of output powers has been controlled and consistent performance of the IH system has been achieved. ZVS switching technique has been used to reduce the switching losses. Varying average power has been obtained at different duty cycles ranging from 0.2 to 0.8 with variable DC link voltage and it has been corroborated using PSIM environment for an IH system rated at 5500W. [ABSTRACT FROM AUTHOR]

Intensive use of induction heating (IH) technology can be seen in many areas such as industrial, domestic and medical applications. The evolution of high-frequency switches has facilitated the design of high-frequency inverters, the key element of induction heating technology. Controling output power in a high-frequency inverter for induction heating application is complex. However, the importance of IH technology is not widespread. Induction heating technology requires accurate output power and current control with appropriate dynamics. Several power control techniques have been discussed inrelation to designing high-frequency inverters for IH applications. This paper makes a comprehensive review of the various power control techniques regarding high-frequency inverters for modern IH applications (domestic & industrial). [ABSTRACT FROM AUTHOR]

This paper investigates the behavior of a high frequency parallel quasiresonant inverter fitted domestic induction heater with different switching frequencies. The power semiconductor switch Insulated Gate Bipolar Junction Transistor (IGBT) is incorporated in this high frequency inverter that can operate under ZVS and ZCS conditions during the switching operations at certain switching frequency to reduce switching losses. The proposed induction heating system responds to three different switching frequencies with providing different results. An Insulated Gate Bipolar Junction Transistor (IGBT) provides better efficiency and faster switching operations. After the complete study of the proposed induction heating system at the selected switching frequencies, the results are compared and it is decided that most reliable, efficient and effective operations from the proposed induction heater can be obtained if the switching frequency is selected slightly above the resonant frequency of the tank circuit of the resonant inverter. The proposed scheme is analyzed using Power System Simulator (PSIM) environment. [ABSTRACT FROM AUTHOR]

The Proportional-Integral-Derivative (PID) controller is still the most widespread control strategy in the industry. PID controllers have gained popularity due to their simplicity, better control performance and excellent robustness to uncertainties. This paper presents the optimal tuning of a PID controller for domestic induction heating systems with a series resonant inverter for controlling the induction heating power. The objective is to design a stable and superior control system by tuning the PID controller with a derivative filter (PIDF) through Fuzzy logic. The paper also compares the performance of the Fuzzy PIDF controller with that of a Ziegler-Nichols PID controller and a fine-tuned PID controller with a derivative filter. The system modeling and controllers are simulated in MATLAB/SIMULINK. The results obtained show the effectiveness and superiority of the proposed Fuzzy PID controller with a derivative filter. [ABSTRACT FROM AUTHOR]