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The study is devoted to the intermetallic alloy FeAl20Si20 (wt.%) with the potential applications in high temperature aggressive environments. The samples of the same chemical composition were prepared by spark plasma sintering from the different mechanically alloyed powders (pure elements and pre-alloyed powders). Differences in mechanical properties were characterized. Whereas no significant differences were found in hardness and Young's modulus, fracture resistance was higher for the samples from pre-alloyed powders in which Palmqvist and lateral cracks were observed (contrary to the sample made of pure elements where only Palmqvist cracks were identified). [ABSTRACT FROM AUTHOR]

Ti–Al–Si alloys are prospective material for high-temperature applications. Due to low density, good mechanical properties, and oxidation resistance, these intermetallic alloys can be used in the aerospace and automobile industries. Ti–Al–Si alloys were prepared by powder metallurgy using reactive sintering, milling, and spark plasma sintering. One of the novel SPS techniques is high-pressure spark plasma sintering (HP SPS), which was tested in this work and applied to a Ti–10Al–20Si intermetallic alloy using a pressure of 6 GPa and temperatures ranging from 1318 K (1045 °C) to 1597 K (1324 °C). The low-porosity consolidated samples consist of Ti5Si3 silicides in an aluminide (TiAl) matrix. The hardness varied between 720 and 892 HV 5. [ABSTRACT FROM AUTHOR]

In this work, the formation of intermetallics in Ni–Ti system by reactive sintering at 500 and 650 °C was studied. Mechanism and kinetics of the reactions leading to Ni–Ti phases were determined by DTA and the application of an experimental model consisted of nickel-plated titanium. It was found that Ti 2 Ni phase forms already at 500 °C. At 650 °C this phase undergoes a reaction with nickel to NiTi and Ni 3 Ti. The reactions were determined to be diffusion-controlled. The formation of Ni 3 Ti contributes to the porosity evolution during reactive sintering production of NiTi alloy. [ABSTRACT FROM AUTHOR]

Abstract: In this work, the dependence of microstructure of Fe–Al–Si alloy on conditions of reactive sintering was studied. It was shown that heating rate strongly affects the structure of this alloy. The microstructure consisting of uniformly distributed Al2Fe3Si3 particles in Al2FeSi matrix can only be obtained in this material by rapid heating (over 300Kmin−1). Sufficient reactive sintering temperature to obtain Al2Fe3Si3–Al2FeSi two-phase structure is 750°C. Further increase of the reaction temperature reduces porosity but causes a growth of Al2Fe3Si3 particles. Reactive sintering process is completed during less than 10min in the investigated material. Temperatures over 1050°C produce material composed of FeSi, FeAl and Al2Fe3Si3 phases. However, strongly exothermal reaction of FeSi formation causes melting of the sample. [Copyright &y& Elsevier]

This work aims to describe the formation of intermetallics in the Ni-Ti-Al system in dependence on the heating rate, which has been determined previously as the crucial factor of thermal explosion self-propagating synthesis (TE-SHS). The tested alloys contained 1–7 wt % aluminum. Thermal analysis has been realized by the optical pyrometer under the conditions of high heating rates up to 110 °C·min−1. TE-SHS process in Ni-Ti-Al system is initiated by exothermic reaction of nickel aluminides Ni2Al3 and NiAl3 at the temperature of 535–610 °C. The next reactions occur in dependence on the heating rate. Samples containing 1–3 wt % of aluminum exhibit the similar initiation temperature as Ni-Ti binary mixture. The samples containing 5 wt % and more of aluminum were fully reacted after sintering at 800 °C with the heating rate of 300 °C·min−1 and the initiation temperature of the TE-SHS was observed close to Al-Al3Ni eutectic temperature (between 630–640 °C). [ABSTRACT FROM AUTHOR]

Reactive sintering is currently considered as a promising production route for titanium aluminides in many research works. However, the published descriptions of the reaction mechanism are contradictory or lacking, especially at the temperatures below the melting point of aluminium. This work aims to fill this gap, providing the description of the reactive sintering process at the temperatures between 400 and 900 °C. The phases' formation sequence and reaction kinetics were studied and explained using experimental model (Ti/Al diffusion couple) and real reactively sintered samples of equiatomic Ti-Al compressed powder blend. Moreover, phase formation was thermodynamically assessed. It was revealed that Ti 2 Al 5 phase formed preferentially. This phase has not been reported previously as a starting phase in reactive sintering. According to results obtained by experimental model, its formation is controlled by diffusion at 700 °C. This phase reacted with aluminium forming pure TiAl 3 phase or with titanium, resulting in TiAl phase. Subsequently, TiAl phase reacted with titanium, leading to the Ti 3 Al phase, or with already present Ti 2 Al 5 phase yielding TiAl 2 intermetallic compound. Titanium-rich Ti 3 Al phase could form only at the temperature of 600 °C or above. Image 10885 • Phase formation is controlled by diffusion. • Ti 2 Al 5 phase forms preferentially. • Ti reacts above 600 °C, Al starts to react under its melting point. [ABSTRACT FROM AUTHOR]