1. Extending Dynamic Range of Block Copolymer Orderingwith Rotational Cold Zone Annealing (RCZA) and Ionic Liquids.
- Author
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Changhuai Ye, Yan Sun, Alamgir Karim, and Bryan D. Vogt
- Subjects
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BLOCK copolymers , *MOLECULAR dynamics , *ANNEALING of metals , *IONIC liquids , *POLYMER films , *POLYMERIC membranes - Abstract
Scalableand low-cost methods to align and orient block copolymer(BCP) films and membranes are critical for their adaptation for nonlithographicapplications. Cold zone annealing (CZA) can align BCP microdomainsand is scalable via roll-to-roll (R2R) manufacturing. However, theefficacy of orientation by CZA is strongly dependent on the thermalzone velocity (Vcza). Optimization ofthis rate can be time-consuming and tedious. To address this shortcoming,we report rotational or radial CZA (RCZA) that provides a combinatorialapproach to efficiently determine how linear Vczarate impacts microdomain orientation. RCZA rapidly identifiesthe optimal CZA velocities for perpendicular orientation of cylindersin polystyrene-block-poly(methyl methacrylate) filmsthat previously required tens of measurements [Macromolecules2012, 45, 7107], demonstratedhere with much finer velocity resolution using three overlapping radialregimes. Notably, the efficacy of CZA for perpendicular alignmentrapidly decays for Vcza> 10 μm/s.To overcome this limitation, the addition of 2 wt % 1-ethyl-3-methylimidazoliumbis(trifluoromethylsulfonyl)imide sufficiently altersthe surface tension and segmental relaxations via reduced viscosityto increase the processing window for perpendicular cylinders, approximately75% at Vcza≈ 330 μm/s, approachingR2R speeds. Further increasing ionic liquid content to 5 wt % leadsto mostly parallel orientation due to surface wetting. Ionic liquidscan dramatically increase BCP processing speeds for applications,such as membranes, and RCZA can efficiently map out the optimal processingparameters. [ABSTRACT FROM AUTHOR]
- Published
- 2015
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