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Synroc, a candidate nuclear wasteform and Synroc technology, a waste treatment solution utilizing hot‐isostatic pressing (HIPing) have significant potential for the immobilisation of challenging nuclear wastes from both current and innovative reactors and fuel cycles. Hot isostatic press (HIP) consolidation is undertaken within sealed metal HIP canisters, where metal buffers (e.g., Ti, Fe and Ni) can be incorporated to control the redox environment within the canister. This study, for the first time, reports the effect of varying Ti‐metal addition (0, 2, 4, and 8 wt.%) on phase formation, microstructural characteristics, and wasteform performance for HIP consolidated Synroc‐C containing 20 wt.% simulated PUREX type (PW‐4b) high level waste. Quantitative X‐ray diffraction analysis, scanning electron microscopy‐energy dispersive X‐ray spectroscopy (EDS) and transmission electron microscopy‐EDS analyses were undertaken for analytical investigations. The chemical durability of the samples was assessed using ASTM C1220‐21 standard test. Hot‐isostatically pressed (HIPed) samples with 0 and 8 wt.% Ti added for redox control produced unfavourable phase formation. However, the HIPed samples with Ti additions of 2 and 4 wt.% as a redox buffer showed the desired phase formation of Synroc‐C without any significant change to the partitioning of waste elements among the phases along with compatible durability results, when compared to previous literature for hot uniaxial pressing (HUPed) or sintered materials. [ABSTRACT FROM AUTHOR]

Molten pyroprocessing salts can be used to dissolve used nuclear fuel from a reactor allowing recovery of the actinides. Previously, ANSTO have demonstrated hot isostatically pressed (HIPed) sodalite glass‐ceramic wasteforms for eutectic (Li,K)Cl salts containing fission products, but this system cannot be used for the analogous molten alkali fluoride salts (eg, FLiNaK), which have utility in the application of the next generation of nuclear reactors. In this work, a novel glass‐ceramic composite wasteform has been prepared by HIPing, as a candidate for the immobilization of fission product‐bearing FLiNaK salts. The wasteform has been tailored to immobilize the high fluoride content of the waste within fluorite, whereas the waste alkali elements are incorporated in a durable sodium aluminoborosilicate glass, with total waste loadings of ~17‐21 wt% achieved. It was also demonstrated that the speciation of Mo‐ and Sb‐simulated fission products was altered by adding Ti metal due to a controlled redox environment. The resulting candidate wasteform has been studied by X‐ray diffraction and scanning electron microscopy, including the HIP canister‐wasteform interaction zone, and its performance assessed via leaching studies using the PCT and ASTM C1220 leaching protocols. Dr Vance very much enjoyed the challenge of wasteform design for problematic nuclear wastes, for which fission product‐bearing FLiNaK salts are a clear example. His ability to hone in on a wasteform solution with viable waste loadings that meet performance requirements was testament to his nearly 40 years experience in nuclear waste immobilization. The samples discussed in this work represent the last wasteform materials that he prepared. [ABSTRACT FROM AUTHOR]