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The normal operation of various superconducting magnets is greatly influenced by the thermal stress of the insulating system, commonly made of epoxy resins with vacuum pressure impregnation (VPI) technology, throughout the curing and cooling processes. In this work, we developed a Fiber Bragg Grating (FBG) strain measurement method to monitor the real-time strain responses of an epoxy resin IR-3 and its glass fiber-reinforced composite during both curing and cooling processes. Then, we also monitored the same process of a Nb–Ti superconducting magnet coil prepared by VPI technology. With the help of FBG strain sensors, the residual strains of the coil at various positions and directions were investigated. The results show that the large residual strain occurred near the end of the coil in the axial direction. In addition, the interlaminar shear stress properties were measured at both room temperature and liquid nitrogen temperature. The strain characteristics of the epoxy resin IR-3 and the insulating system can provide useful guidance for the design and construction of high-field Nb–Ti superconducting magnets. [ABSTRACT FROM AUTHOR]

• Mechanical properties of superconducting magnet insulation materials after reheat. • Strain responses during second Vacuum Pressure Impregnation process. • Monitoring by Fiber Bragg Grating sensors embedded in the insulation layers. • Additional strain introduced by the new added epoxy resin. In large-scale, high-field superconducting magnets used for magnetic confinement fusion, high energy accelerators, and magnetic resonance imaging, the insulating system made from glass fiber reinforced resin-based composites is the key component, which mainly plays the role of mechanical support, fixing and protecting superconducting conductors, as well as electrical insulation. Vacuum Pressure Impregnation (VPI) approach is widely used in the manufacturing of the insulation system. The second curing cycle is generally required after the first VPI and curing process. For example, after the superconducting coil is cured in the mold, the de-molding process requires the superconducting coil to be reheated according the curing temperature. Moreover, for large-scale superconducting magnets, the superconducting coil needs to undergo a second VPI process after the first VPI process to fix the coil in the coil case. In this work, the tensile and shear properties of pure epoxy resin and the glass fiber reinforced resin-based composite, were investigated at both room and cryogenic temperatures and the effect of the second curing cycle on the mechanical properties was analyzed. Additionally, the strain evolution of the Nb-Ti superconducting coil during the second curing cycle was measured using the Fiber Bragg Grating (FBG) sensors embedded in the composite. The results indicate that the second curing cycle will not introduce additional strain to the previously cured resin matrix, but the defective or weak parts of the resin matrix may be affected by the new added epoxy resin and a little extra strain has been observed. [ABSTRACT FROM AUTHOR]

• The tree structures, inception probability, growth rates at 77 K were studied. • The Raman spectra of the degradation products within the tree channels at room temperature and 77 K were analyzed. • The effects of oxygen and graphitic carbon on the tree characteristics of epoxy resin were analyzed. The insulation structure which is mainly composed of epoxy resin is a key part of the superconducting magnet system. Due to the special operating environments, superconducting coils must address the challenges of cryogenic liquids and various kinds of high voltages. In this paper, the electrical tree characteristics of epoxy resin at 77 K were investigated. An experimental setup with a partial discharge (PD) device and a cryostat filled with liquid nitrogen (LN 2) was set up. Optical microscopy and confocal Raman spectrometer were applied to investigate the accumulation of degradation products within the tree channels. Each group of samples was tested at a range of AC voltages (50 Hz) from 8 kV rms (root mean square) to 20 kV rms and the PD experiments were carried out at both room temperature and 77 K. The results indicated that the color of electrical trees was darker and the tree structures were more complicated at 77 K compared with those at room temperature. The weak reaction between oxygen and the degradation products within the tree channels was responsible for the darker tree channels at 77 K. The density of electrical trees increased and the damage to materials caused by electrical trees was more serious at 77 K. Meanwhile, the tree inception probability decreased and the tree growth was inhibited obviously at 77 K. It's also revealed that the degradation products within the tree channels were confirmed to be graphitic carbon based on the corresponding Raman spectra. The size of graphitic domains within the tree channels at 77 K was more than 2 times of that at room temperature, which contributed to the tree growth acceleration in the later growth stage at 77 K. [ABSTRACT FROM AUTHOR]

• The epoxy resin has a low viscosity and long pot life. • At 77 K, the epoxy resin offers high tensile strength and modulus. • The superconducting magnet exhibits high shear and compressive strength at 77 K. Superconducting magnet is a key component in magnetic resonance imaging (MRI). In general, vacuum pressure impregnation (VPI) technology is used for insulating system of the superconducting magnet. Performance of the superconducting magnets is affected by the adhesion strength between superconducting wires and resins at cryogenic temperature. In this study, experimental superconducting coil was prepared by modified bisphenol-A type epoxy resin and the VPI technology. Tensile, shear, and compressive properties of the samples cut from the superconducting coil were measured at both room temperature (RT) and liquid nitrogen temperature (77 K), and the bonding properties between the superconducting wire and the resin were discussed. The results show that the resin exhibits low viscosity, long pot life and higher mechanical strength, and it is suitable for impregnating superconducting magnets by VPI technology. Moreover, the shear and compressive strength of the impregnated superconducting magnet at 77 K are significantly higher than that at room temperature, with the increase of 132% in radial compressive strength, 170% in axial compressive strength, 63% in radial shear strength and 70% in axial shear strength, respectively. This study provides references for the design of insulation for superconducting magnet system and the manufacture of insulating materials for MRI superconducting magnets. [ABSTRACT FROM AUTHOR]