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In high-pressure die casting, attention has been paid to the J factor, which is defined by the speed of the metal injected at the gate and the shape of the gate. In casting experiments using a piston die, the porosity of the product can be reduced by increasing the J factor such that the metal flow passing through the gate forms an atomized flow. To clarify the underlying mechanisms, we developed a system for simulating a two-phase flow of air and aluminum by large-scale calculations of turbulent flow. During the development of the system, we injected metal into an open space and performed imaging to confirm the state of the atomized flow. The system was then verified by reproducing the atomized flow. The analysis results visualized the many small turbulent vortices generated in the thick part far from the gate. We demonstrated that the change from small to longitudinal vortices promoted entrainment of air into the aluminum and increased the efficiency of air expulsion outside the die through an increase in the J factor.

Rationale: Synthesis of copolymer is one of the major approaches to establish sophisticated polymers. In copolymer analysis in mass spectrometry (MS), an increase in the number of monomer unit species and/or the polymer molecular weight results in complex mass spectra, and a method is required to solve this problem. Methods: In this study, electrospray ionization‐ion mobility spectrometry‐mass spectrometry was employed to analyze styrene/methyl methacrylate/n‐butyl acrylate (St/MMA/nBA) terpolymers via Kendrick mass defect (KMD) analysis. An expanded Fourier transform‐based noise reduction method for the copolymer was developed to improve the decrease in the signal/noise ratio observed in the higher m/z region. Results: Low‐mass terpolymers (0.7 kDa) were identified by comparing the observed and theoretical results using a two‐dimensional KMD plot. For the 1.5 kDa terpolymer, the signal overlap, of which KMD value was not matched with the theoretical one, was interpreted by the shift from the theoretical value in the KMD plot. For the 3.0 kDa terpolymers, the compositional candidates were determined by the prediction based on the compositional information of low‐mass terpolymers previously analyzed. The 4.5 kDa terpolymer was interpreted after the expanded noise filtering. Conclusions: The terpolymers, whose molecular weight was up to 4.5 kDa, were successfully characterized at a molecular level. The dependency of the St/MMA/nBA composition on molecular weight was observed; that is, the nBA content decreased with an increase in the molecular weight. [ABSTRACT FROM AUTHOR]

A phenomenon was found whereby the application of an alternating voltage to a capillary column can vary the capacity factor of a sample solute. The alternating voltage-induced variation in the capacity factor was studied using an anion exchange mini-bed (a short capillary column 12 mm long). The capacity factor varied according to both the amplitude and frequency of an applied alternating voltage. The variation greatly depended on the kinds of sample solutes and packing materials. A new separation mode for capillary electrochromatography using an alternating voltage, that is, alternating voltage capillary electrochromatography (AV-CEC), was proposed as an application of this phenomenon to control the retention of a sample solute. The chromatographic behavior of three organic acids (benzoic acid, phthalic acid, and salicylic acid) was studied in AV-CEC using an anion exchange column.