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Abstract Quasi-continuous wave (QCW) laser has a very broad application in the industrial field, especially in additive manufacturing, surface treatment, laser cutting, laser cleaning, and laser drilling. Compared with the unidirectional fiber laser, the bidirectional output can be achieved two ports high power output with only one resonator, which can greatly reduce the industrial cost. However, there are few researches on QCW fiber lasers with bidirectional output. Here, we optimized and demonstrated a bidirectional output QCW laser with output power of 2 × 4.5 kW based on a double-clad ytterbium-doped fiber with a core/cladding diameter of 25/400 μm. The peak power at both ends reached 4515 W and 4694 W, respectively. The Raman suppression ratio at both ends of A and B is about 12 dB, and the beam quality factor M 2 is about 1.37 and 1.42, respectively. The corresponding optical-to-optical efficiency is 79%. To the best of our knowledge, this is the highest peak power of QCW laser with near-single-mode beam quality in a bidirectional structure laser.

A novel bidirectional output oscillating-amplifying integrated fiber laser which combines the advantages of the bidirectional output fiber laser oscillator and the oscillating-amplifying integrated fiber laser is proposed and demonstrated experimentally. The influences of the reflectivities and center wavelengths of FBGs on the laser output power and efficiency were studied theoretically. The characteristics of the output laser were studied in detail in experiment. Based on this structure, we finally demonstrated a bidirectional laser output of 2 × 2-kW level with an active fiber length of 6 m for the oscillating section and 7 m for the amplifying section at both ends. The optical-to-optical conversion efficiency is 80.4%. The beam qualities of both ends are ${M}_{A}^{2}\sim 1.3$ and ${M}_{B}^{2}\sim 1.4$, which indicates a near-single-mode output. To the best of our knowledge, it was the first time that this structure has been proposed, and its feasibility was demonstrated experimentally.

Traditional ytterbium-doped high-power fiber lasers generally use a unidirectional output structure. To reduce the cost and improve the efficiency of the fiber laser, we propose a bidirectional output fiber laser (BOFL). The BOFL has many advantages over that of the traditional unidirectional output fiber laser (UOFL) and has a wide application in the industrial field. In theory, the model of the BOFL is established, and a comparison of the nonlinear effect in the traditional UOFL and the BOFL is studied. Experimentally, high-power continuous wave (CW) and quasi-continuous wave (QCW) BOFLs are demonstrated. In the continuous laser, we first combine the BOFL with the oscillating amplifying integrated structure, and a near-single-mode bidirectional 2 × 4 kW output with a total power of above 8 kW is demonstrated. Then, with the simple BOFL, a CW bidirectional 2 × 5 kW output with a total power of above 10 kW is demonstrated. By means of pump source modulation, a QCW BOFL is developed, and the output of a near-single mode QCW laser with a peak output of 2 × 4.5 kW with a total peak power of more than 9 kW is realized. Both CW and QCW output BOFL are the highest powers reported at present.

In this paper, a fs-laser phase mask inscription system based on a galvanometer scanning strategy is designed and set up for the fabrication of large-core fiber Bragg gratings (FBGs). Based on this setup, a homogeneous cross-sectional refractive index modulation can be achieved in the core of a large-mode-area fiber, and a pair of FBGs are fabricated in fibers with a core diameter of 30 µm. To investigate the performance of the fabricated FBGs, a high power all-fiber oscillator is built using a pure backward pumping structure. The FBGs work well, and the maximum output power of 7920 W is achieved with an optical–optical conversion efficiency of 77.3%. To the best of our knowledge, this is the highest power of all-fiber oscillators based on fs-written FBGs. This work provides a flexible, stable, and economic scanning strategy for large-core FBG inscription and exhibits excellent performance for high power fiber lasers.

Up to now, transverse mode instability (TMI) and stimulated Raman scattering (SRS) have become the main factors limiting the power scaling of conventional ytterbium-doped fiber laser. Many technologies are proposed to suppress the SRS or TMI individually, but most of them are contradictions in practical application. In this article, we focus on the technologies that can balance the suppression of both SRS and TMI, including fiber coiling optimization, pump wavelength optimization, pump configuration optimization, and novel vary core diameter active fiber. Firstly, we validate the effectiveness of these technologies in both theoretical and relatively low-power experiments, and introduce the abnormal TMI threshold increasing in a few-mode fiber amplifier with fiber coiling. Then, we scale up the power through various types of fiber lasers, including wide linewidth and narrow linewidth fiber lasers, as well as quasi-continuous wave (QCW) fiber lasers. As a result, we achieve 5~8 kW fiber laser oscillators, 10~20 kW wide linewidth fiber laser amplifiers, 4 kW narrow linewidth fiber amplifiers, and 10 kW peak power QCW fiber oscillators. The demonstration of these new technical schemes is of great significance for the development of high-power fiber lasers.

Thanks to the advantage of balancing nonlinear effects and transverse mode instability, vary core diameter active fiber (VCAF) has been widely used in high power ytterbium-doped fiber lasers in recent years. Up to now, VCAF has developed from the basic form of the original tapered fiber to the spindle-shaped and saddle-shaped fiber with different characteristics and has been applied in conventional fiber lasers, oscillating–amplifying integrated fiber lasers, and quasi-continuous wave fiber lasers and successfully improved the performance of these lasers. In the present study, a 6110 W fiber laser amplifier is realized based on a tapered fiber. The maximum output power of a fiber laser amplifier based on spindle-shaped fibers is 6020 W with a beam quality of M2~1.86. In this paper, we first introduce the basic concept of VCAF and summarize its main fabrication methods and advantages in high-power fiber laser applications. Then, we will present the recent research results of high-power fiber laser employing VCAF in our group and clarify the outstanding advantages of VCAF compared with the constant core diameter active fiber (CCAF).

A simple model based on coupled-mode theory to describe mode evolution and fiber fusion loss at the fusion splicing point is presented. Using the model, the simulations of fundamental mode loss and total power loss, as well as beam quality evolution generated by the fusion interface under different deviation including offset and tilt, are performed for matched and unmatched fiber splicing. In the simulations we consider three states: minimum total power loss state, minimum fundamental mode loss state, and best beam quality state. From the simulations, some interesting results, such as the fact that with certain fusion offset, the output beam quality will be improved and the ratio of fundamental mode will increase, are predicted. In addition, some references for good beam quality as well as low total power loss fusion employing a balance between axial offset and tilt during the actual fusion splice process are provided. [ABSTRACT FROM AUTHOR]