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In this paper, a new scheme called diffusion and gate replacement (D&GR) metal-inserted polysilicon integration is demonstrated. The CMOS flow allows controlling the gate height asymmetry between the nMOS and the pMOS by driving the work function shifter directly into the high- $k$ , and then by removing the dopant source (dummy doped metal gate) and depositing a fresh TiN metal gate. Although the integration flow is compatible with a standard 45-/28-nm technological node, it has been specifically designed to be compatible with dynamic random access memory peripheral applications or other emerging memories (embedded applications). A material down-selection is done (TiN/Mg/TiN gate-stack for nMOS and Al2O3 capping layer for pMOS), and it is demonstrated that a process window exists and guarantees enough work function lowering without compromising the electrical parameters (electrical oxide thickness, mobility, subthreshold slope, and gate leakage). Regarding the CMOS integration, it is shown that an nMOS-first integration is preferable, and that there is no contamination issue of the pMOS work function shifter (in this case, Al2O3) on the nMOS side. Finally, CMOS device performance is on par with the non-D&GR baseline, validating the integration flow. [ABSTRACT FROM AUTHOR]

In this paper, a low-cost and low-leakage gate-first high- \(k\) metal-gate CMOS integration compatible with the high thermal budget used in a 2× node dynamic random access memory process flow is reported. The metal inserted polysilicon stack is based on HfO2 coupled with Al2O3 capping for pMOS devices, and with a TiN/Mg/TiN stack together with As ion implantation for nMOS. It is demonstrated that n and pMOS performance of 400 and 200 \(\mu \) A/ \(\mu \) m can be obtained for an OFF-state current of \(10^{-10}\) A/ \(\mu \) m, while maintaining gate and junction leakages compatible with low-power applications. Reliability and matching properties are aligned with logic gate-stacks, and the proposed solution is outperforming the La-cap-based solutions in terms of thermal stability. [ABSTRACT FROM AUTHOR]