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Poly(p-dioxanone) (PPDO) is crystallized with amorphous poly(p-vinyl phenol) (PVPh) and tannic acid (TA) as co-diluents to regulate and induce dendritic-ringed PPDO spherulites, with spoke- or sector-bands, aiming for convenience of analyses on interior lamellar assembly. Morphologies and interior lamellar arrangement leading to the peculiar rings on individual dendrites are evaluated by using polarized-light microscopy (PLM) and scanning electron microscope (SEM). Combinatory microbeam small-/wide-angle X-ray scattering (SAXS/WAXS) analyses further confirm the unique assembly patterns in periodic cycles. Alternate gratings are packed with periodic ridges composed of feather-like branches and the valley is featured with some embossed textures. The periodic gratings in the ringed spokes resemble those in nature’s structured coloration and are proven to display light-interference iridescence.

Poly(octamethylene terephthalate) (POT), self-assembled with periodically banded aggregates, are analyzed using polarized-light optical microscopy and scanning electron microscopy. POT can display banded spherulites (with blue/orange tint colors), depending on crystallization temperature. 3D interior morphology dissection is conducted to reveal the gratinglike architecture of POT periodically banded crystal aggregates. The grating assembly is composed of onion-like layers (i.e., corrugate-board cross-hatches), with distinctly discontinuous interfaces existing between the successive layers, and each layer is composed of tangential-oriented fibrous lamellae and plate-like radial-oriented ones. Novel findings confirm that the interior gratings of ring-banded POT are comparable to the grating micro-structures commonly seen in nature’s biospecies such as butterfly’s wings. The POT microstructures could be finely modulated and tailored-made to functional applications as interfacial coating materials for performing photonics iridescence.

In this study, five different aryl polyesters, i.e., poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate) (PTT), poly(octamethylene terephthalate) (POT), poly(nonamethylene terephthalate) (PNT), and poly(decamethylene terephthalate) (PDT), upon crystallization at a suitable temperature range, all exhibit ring-banded spherulites with universal characteristics. Previous research has revealed some fundamental mechanisms underlying the formation of periodic hierarchical structures. Additionally, this study further explored correlations among micro/nanocrystal assemblies in the top surface and internal grating architectures and the structural iridescent properties. The interior lamellar assembly of arylate polyesters’ banded spherulites is shown to exhibit periodic birefringence patterns that are highly reminiscent of those found in a variety of biological structures, with the capacity for iridescence from light interference. A laser diffraction analysis was also used to support confirmation of this condition, which could result in an arc diffraction pattern indicative of the presence of ringed spherulites. Among the five arylate polyesters, only PET is incapable of regularly producing ring-banded morphology, and thus cannot produce any iridescent color.

This study used scanning electron microscopy via 3D dissection coupled with synchrotron radiation with microfocal beams of both small-angle X-ray scattering and wide-angle X-ray diffraction to analyze the periodic crystal aggregates of unusual poly(p-dioxanone) (PPDO) dendritic cactus-arm-like ring bands upon crystallization with a diluent poly(vinyl alcohol) (PVA) that is capable of hydrogen bonding interactions with PPDO. Three-dimensional microscopy interior dissection clearly expounds that the banded periodic architectures are packed by alternately normal-oriented flat-on crystals underneath the valley, periodically interfaced/branched with horizontal-oriented edge-on fibrils underneath the ridge. The oblique angles between the valley’s flat-on crystals with the branches are ca. 25–45° (depending on gradient inclines and bending), which is also proved by the azimuthal angle in microbeam X-ray diffraction. The grating-like strut-rib assembly in the PPDO cactus-arm-like ring bands is further proved by novel iridescence tests.

Self-assembly of 3D interiors and iridescence properties of poly(β-hydroxybutyric acid-co-β-hydroxyvaleric acid) (PHBV) periodic crystals are examined using microcopy techniques and microbeam X-ray diffraction. Morphology of PHBV can be tailored by crystallizing in presence of poly(vinyl acetate) (PVAc) or poly(trimethylene adipate) (PTA) for displaying desired periodicity patterns. The regular alternate-layered lamellae of banded PHBV crystal aggregates, resembling the structures the natural mineral moonstone or nacre, are examined to elaborate the origin of light interference and formation mechanisms of periodic lamellar aggregation of PHBV spherulites. By using PHBV as a convenient model and the crystal diffraction data, this continuing work demonstrates unique methodology for effectively studying the periodic assembly in widely varying polymers with similar aggregates. Grating structures in periodically assembled polymer crystals can be tailored for microstructure with orderly periodicity.

This work used several model arylate polymers with the number of methylene segment n = 3, 9, 10, and 12, which all crystallized to display similar types of periodically banded spherulites at various Tc and kinetic factors. Universal mechanisms of nano- to microscale crystal-by-crystal self-assembly to final periodic aggregates showing alternate birefringence rings were probed via 3D dissection. The fractured interiors of the birefringent-banded poly(decamethylene terephthalate) (PDT) spherulites at Tc = 90 °C revealed multi-shell spheroid bands composed of perpendicularly intersecting lamellae bundles, where each shell (measuring 4 μm) was composed of the interior tangential and radial lamellae, as revealed in the SEM results, and its shell thickness was equal to the optical inter-band spacing (4 μm). The radial-oriented lamellae were at a roughly 90° angle perpendicularly intersecting with the tangential ones; therefore, the top-surface valley band region appeared to be a submerged “U-shape”, where the interior radial lamellae were located directly underneath. Furthermore, the universal self-assembly was proved by collective analyses on the three arylate polymers.

Abstract Lamellar assembly in unusual sector-face PLLA spherulites from crystallization of poly(l-lactic acid) (PLLA) diluted with amorphous poly(methyl methacrylate) (PMMA). The growth and morphology of the crystalline structures is studied using polarized optical microscopy (POM), atomic-force and scanning electron microscopies (AFM, SEM). Crystals are also analyzed using differential scanning calorimetry (DSC) and small-angle X-ray scattering (SAXS). The two alternate sectored faces differ dramatically in their optical birefringence and top-surface and interior lamellar assembly. By originating from the nucleus center, an explosive fan-like sector of high-birefringence lamellae is packed by fractal growth from an initial single stalk into hundreds of branches upon reaching the periphery, with the number of stalks increasing roughly by the Fibonacci sequence along the radial distance. The exploded pattern resembles a cross-hatch grating structure, and displays a cauliflower-like fractal-branching of optical birefringence blue/orange stripes. This finding suggests that growth with periodic branching is one of the main mechanisms to fill the ever-expanding space in the spherulitic 3D aggregates.

Polarized optical microscopy (POM), scanning electron microscopy (SEM), and synchrotron microbeam wide-angle X-ray diffraction (WAXD) were used to investigate the mechanisms of periodic assemblies leading to ring-banded crystal aggregates with light-grating capacity for iridescence in poly (1,4-butylene adipate) (PBA) modulated with poly (ethylene oxide) (PEO). A critical finding is that the PBA crystal assembly on the top surface and in the interior constitutes a grating architecture, with a cross-bar pitch equaling the inter-band spacing. The inner lamellae are arranged perpendicularly to the substrate under the ridge region, where they scroll, bend, and twist 90° to branch out newly spawned lamellae to form the parallel lamellae under the valley region. The cross-hatch grating with a fixed inter-spacing in the PBA aggregated crystals is proved in this work to perfectly act as light-interference entities capable of performing iridescence functions, which can be compared to those widely seen in many of nature’s organic bio-species or inorganic minerals such as opals. This is a novel breakthrough finding for PBA or similar polymers, such as photonic crystals, especially when the crystalline morphology could be custom-made and modulated with a second constituent.

Amorphous poly(p-vinyl phenol) (PVPh) was added into semicrystalline poly(p-dioxanone) (PPDO) to induce a uniquely novel dendritic/ringed morphology. Polarized-light optical, atomic-force and scanning electron microscopy (POM, AFM, and SEM) techniques were used to observe the crystal arrangement of a uniquely peculiar cactus-like dendritic PPDO spherulite, with periodic ring bands not continuingly circular such as those conventional types reported in the literature, but discrete and detached to self-assemble on each of the branches of the lobs. Correlations and responsible mechanisms for the formation of this peculiar banded-dendritic structure were analyzed. The periodic bands on the top surface and interior of each of the cactus-like lobs were discussed. The banded pattern was composed of feather-like lamellae in random fractals alternately varying their orientations from the radial direction to the tangential one. The tail ends of lamellae at the growth front spawned nucleation cites for new branches; in cycles, the feather-like lamellae self-divided into multiple branches following the Fibonacci sequence to fill the ever-expanding space with the increase of the radius. The branching fractals in the sequence and the periodic ring-banded assembly on each of the segregated lobs of cactus-like dendrites were the key characteristics leading to the formation of this unique dendritic/ringed PPDO spherulite.

Monitoring of nucleus geometry and growth into dual types of periodically ring-banded morphology in poly(nonamethylene terephthalate) (PNT), respectively, Type-1 and Type-2, are done with detailed analyses using polarized-light optical microscopy (POM) in-situ CCD recording; the periodic assembly morphologies are characterized using atomic-force microscopy (AFM) and scanning electron microscopy (SEM). Different annealing treatments (Tmax = 110, 120, 130 °C) are accomplished at a crystallization temperature of 85 °C; effects on the nucleus geometry, number (25–10%) and volume fractions (33–15%) of Type-2 among two types of banded PNT spherulites are expounded. Growth of a specific type of periodically banded PNT spherulite is initiated from either highly elongated sheaf-like or well-rounded nuclei, with the final grown lamellae being self-packed as multi-shell structures. Nucleation geometry and crystallization parameters collectively lead to development of multiple types of banded PNT spherulites of different relative fractions.

This investigation addresses the evolution of the microscopic and mesoscopic structures distribution, and micro-defects of carbon black (CB) filled natural rubber (NR) under uniaxial tensile condition during the fatigue process. NR was filled with three different grades of CB in order to understand the impact of the structural degree and specific surface areas of CB and fatigue degree on the Payne effect. It was found that the Payne effect was initially suppressed and then enhanced by increasing the degree of fatigue. The decrease of the storage modulus in the low strain area was attributed to the CB network destruction and the breakdown of the matrix cross-linking network in the early fatigue stage. However, by further increasing the degree of fatigue, the spatial rearrangement of CB aggregates with the orientation of molecular chains between adjacent CB aggregates will results in mechanical reinforcement before the appearance of micro-defects. Moreover, it has been demonstrated that the structural degree of CB has a stronger impact on the mesoscopic structures than the specific surface area of CB during the tensile fatigue process.