Search

A new direction toward the future of orthopedic implants is to combine biodegradable Mg alloys with permanent Ti to produce selectively biodegradable hybrid joints for advanced tissue engineering. However, the strong galvanic corrosion between Mg and Ti is a major issue to be considered. This work aims to explore plasma electrolytic oxidation (PEO) as a single-step coating treatment to allow for an acceptable degradation behavior of MgTi hybrid systems. To this end, MgTi hybrid joints were produced through the heat treatment of Mg-0.6Ca and commercially pure Ti specimens at 640 °C for 8 h. A single-step PEO treatment was then employed to create a protective layer on the surface of hybrid couples. Even though the scanning electron microscopy (SEM) images showed only a porosity of 6% and 12% within the PEO layers on single Mg and MgTi couples, 3D investigation of the synchrotron-based microtomography data demonstrated a porosity of 18% and 30% with a considerable number of interconnected pores. According to the electrochemical impedance spectroscopy measurements, the impedance modulus at all frequencies on coated MgTi coupled specimens was lower than that on the coated single Mg-0.6Ca and pure Ti. However, the application of PEO treatment significantly decreased the strong galvanic degradation of Mg-0.6Ca in contact with Ti. The results of hydrogen evolution tests revealed that PEO-treated MgTi couples showed a similar degradation behavior as the single alloy during the first day of immersion.

The study is focussing towards Metal Injection Moulding (MIM) of Mg-alloys for biomedical implant applications. Especially the influence of the sintering processing necessary for the consolidation of the finished part is in focus of this study. In doing so, the chosen high strength EZK400 Mg-alloy powder material was sintered using different sintering support bottom plate materials to evaluate the possibility of iron impurity pick up during sintering. It can be shown that iron pick up took place from the steel bottom plate into the specimen. Despite the fact that a separating boron nitrite (BN) barrier layer was used and the Mg-Fe phase diagram is not predicting any significant solubility to each other. As a result of this study a new bottom plate material not harming the sintering and the biodegradation performance of the as sintered material, namely a carbon plate material, was found. Keywords: Magnesium, Mg alloy, Sintering, MIM, Powder metallurgy, Biodegradable implant, EZK400